Custom “Made to Fit” Direct Replacement Coils by Cooney Coil & Energy

When it comes to coil replacement, precision, performance, and reliability are essential. At Cooney Coil & Energy, we provide custom drop-in replacement coils designed for seamless integration and superior performance. Whether you need a hot water coil replacement, steam coil, or refrigeration coil, our expert team guarantees solutions that meet or exceed expectations.

With our guaranteed form, fit, and function, your replacement coil will align perfectly with your existing system, delivering optimal results without unnecessary disruptions.

Guaranteed Form, Fit, and Function

Form

Our replacement coils are manufactured with the same or enhanced materials to ensure durability and longevity. Whether you’re replacing an older coil or upgrading for better performance, you can count on us to deliver top-quality products built to withstand even the toughest conditions.

Fit

Our made to fit approach ensures dimensional precision. We guarantee that every coil matches your system’s overall casing dimensions, supply and return connection sizes, and connection locations—even if adjustments to rows or circuiting are required to meet your load conditions. The fit is so precise that installation is as smooth as it gets.

Function

We don’t stop at compatibility—our coils are designed to equal or exceed the original intended performance. Using optimized circuiting, we ensure your coil operates at peak efficiency, providing the reliability and performance you demand.

The Made to Fit Advantage

At Cooney Coil & Energy, we take the headache out of coil replacement. Our ability to customize coils to exact system requirements means you won’t have to deal with costly modifications or delays.

No Re-Piping Required

Our coils match your existing supply and return connection sizes and locations, saving you time, labor, and frustration during installation.

No Sheet Metal Modifications

Forget redesigning or altering components—our perfect fit eliminates the need for sheet metal modifications, ensuring a seamless transition from old to new.

Enhanced Circuiting

Each coil’s circuiting is tailored to deliver superior performance, airflow, and heating/cooling efficiency—guaranteed.

On-Site Assessments for Custom Coil Solutions

Understanding your unique system needs is critical to delivering the best replacement solutions. That’s why we proudly offer site visit services to ensure your coil replacement project is successful from the start. Our team provides on-site evaluations, taking precise measurements and assessing your system’s specific requirements to recommend the ideal replacement.

A site visit allows us to address any challenges upfront, ensuring you receive a replacement that eliminates unnecessary rework and maximizes efficiency—whether you’re based in Philadelphia or beyond. Visit our site visit page to schedule your assessment today!

Why Choose Cooney Coil & Energy for Your Coil Replacement?

At Cooney Coil & Energy supplies of OEM and custom HVAC coils in Philadelphia, Eastern Pennsylvania, and New Jersey. Whether you require a standard OEM product or a custom-built solution, we offer the expertise to deliver the perfect coil for your system.

Our OEM and custom HVAC coils are engineered and manufactured to the highest quality, making them the ideal choice for tackling the unique demands of various HVAC systems. By offering both OEM and custom solutions, we can provide custom coils in Philadelphia or NJ that fit your system’s exact specifications.

When you choose Cooney Coil & Energy, you’re not just investing in a product—you’re gaining a partner dedicated to ensuring seamless performance, efficiency, and reliability. Whether you need  heating or cooling coil replacement, you can trust us to deliver superior results tailored to your system’s needs.

Experience the Cooney Coil & Energy difference. Contact us today or schedule a site visit to get started!

Is your HVAC system struggling to keep up during the most critical heating months of the year? Winter can put even the best systems to the test, and often, the culprit behind inefficient heating is a damaged or underperforming coil. For facilities facing frozen or split coils—or simply needing a heating boost—having the right replacement coil is essential.

At Cooney Coil & Energy, we specialize in providing OEM replacement coils that seamlessly integrate with your HVAC system. Our solutions ensure efficiency, reliability, and comfort, all while simplifying the replacement process.

Why OEM Compatibility Matters

At Cooney Coil, we understand the challenges of maintaining HVAC systems with components from various original equipment manufacturers (OEMs). That’s why we offer a comprehensive range of replacement coils compatible with numerous OEM brands like Trane, Carrier, AAON, Daikin, and more, ensuring your systems continue to run smoothly and efficiently. Whether you’re dealing with chilled water coils, hot water coils, booster coils, or any other type, our offerings are designed to meet and exceed OEM standards.

Why Choose Cooney Coil & Energy for OEM Replacement Coils?

When it’s time to replace your HVAC coil, you need a solution that’s fast, reliable, and tailored to your needs. That’s where Cooney Coil & Energy shines. Here’s why working with us is your best choice:

Quick Shipping

Avoid the long wait times of OEM orders. Our replacement coils ship in just 3-4 weeks standard, with expedite options available, so your system gets back up and running quickly. Need a custom coil but on a tight schedule? Our quick ship program ensures you get exactly what you need—fast.

Guaranteed Fit & Performance

We guarantee our coils will fit perfectly and perform as expected. With precise on-site measurements, we ensure every replacement meets your system’s exact form and function.

Performance Upgrades

Looking for more than just a replacement? Our team can enhance your coil’s performance, upgrade materials for longevity, or add protective coatings for durability and easier cleaning.

On-Site Troubleshooting

We’ll visit your facility to fully understand your HVAC system, diagnose problems, and provide solutions—all at no cost to you.

Engineering Support

Our heat transfer specialists can assist with calculations, drawings, and performance improvements, giving you expert guidance every step of the way.

Emergency Support When You Need It

Have an urgent issue? Our team is available for emergency site visits 24/7 across PA, DE, and NJ, so you’re never left without help.

Fast, Reliable Coil Replacements This Winter

December is no time for an HVAC breakdown. With frigid temperatures outside, one frozen or malfunctioning coil could disrupt operations in your entire facility. That’s where Cooney Coil’s quick turnaround and expertise make a difference.

Our quick-ship program provides fast delivery on replacement coils, so you can get your system back up and running in no time. Whether it’s a hot water coil or a steam distributing coil, we’ve got you covered. With Cooney Coil, you’ll avoid costly downtime and ensure consistent heating when it’s needed most.

Simplify Your Replacement Process Today!

Don’t wait until it’s too late. If your facility’s heating is underperforming, contact Cooney Coil & Energy today. Our team will schedule a site visit, measure your existing coils for a guaranteed fit, and provide expert guidance to ensure seamless integration and improved performance.

With Cooney Coil, you can trust that your replacement coils will deliver reliable, efficient heating—even during the toughest months of winter. Reach out now to experience the Cooney Coil difference and keep your HVAC system operating at its best.

Expertise in Custom HVAC Coil Manufacturing

When it comes to keeping your HVAC system running efficiently, having high-quality replacement coils is crucial. Cooney Coil & Energy stands out as a trusted partner in this field.

Our company began with a specialized focus on HVAC coil replacement. Over the years, we’ve gained extensive hands-on experience by climbing into air handlers and directly replacing coils ourselves. We have experience in the field that allows us to effectively solve performance and reliability issues. This makes us a dependable option for custom replacement HVAC coil manufacturing.

Cooney Coil & Energy specializes in the manufacturing of custom coils tailored to specific system requirements. Utilizing advanced technologies and premium materials, Cooney ensures that each coil meets the highest standards of performance and durability.

We Know HVAC Coils

Choosing the right replacement coils for your HVAC system can significantly impact its efficiency and longevity. Cooney Coil & Energy is a leading name in this field, offering both OEM and custom HVAC coil replacements. We provide high-quality replacement heating and cooling coils for major brands like Trane, Carrier, Daikin McQuay, American Standard, York, and Heat Craft.

Customization is at the core of our business. We offer various types of replacement coils for different applications. This allows us to cater to unique customer needs while ensuring optimal system performance.

What Fin & Tube Heat Exchangers We Offer:

• Hot Water Coils: Used for heating with hot water.
• Chilled Water Coils: Designed for cooling with multiple row configurations.
• Steam Coils: Steam distributing (“non-freeze” coils) and standard steam coil for steam heating and process applications.
• Condenser Coils: Designed for your precise refrigerant application.
• DX / Evaporator Coils: Standard, interlaced, multi-circuit configurations and face split designs available to support your HVAC system.
• Sectional Coils: For when you can’t fit a coil through the door, modular coils to fit into tight spaces and reduce installation cost.
• Microchannel Coils: Drop-in replacements for York and Carrier Chillers. Made in the USA backed by a 5-year warranty.
• Freeze Protection: Our Freeze Block coils are designed to prevent burst coils.
• Smart Coils: Notify your building automation system when coils start freezing, preventing damage.

We offer a variety of coils for various HVAC systems. This makes us the go-to for all your replacement coil needs. Our team will work closely with you to understand your needs and find the best solution for your system.

Real Experience, Real Results

We’ve worked in the field with HVAC systems, solving problems where they happen. This experience means we know what works and what doesn’t. Here’s how we ensure our customers get the best:

• Site Visits: We come to your site to identify and fix any HVAC issues and provide recommendations to improve system efficiency and reliability.
• Quick-Ship Program: Fast replacements for emergencies to keep things running smoothly.
• Expert Help: Our engineers and specialists are available to help improve system performance and create solutions.

OEM &

Trusted by Customers

Facility managers, contractors, and engineers trust us to help with heat transfer. We focus on understanding their needs and providing effective solutions. With Cooney Coil & Energy, you get more than just HVAC replacement coils; you get a partner dedicated to your success.

Contact Us to see how we can help your HVAC system perform at its best.

As we step into the heat of summer, let’s take a moment to appreciate the little heroes that keep our facilities comfortable, cooling coils. These vital components of HVAC systems have an enormous job – transferring heat and maintaining the desired temperature in our spaces.

Understanding Different Types of Cooling Coils

Chilled Water Coils

Chilled water coils are a popular type of cooling coil used in HVAC systems. They cool the air by circulating chilled water through the coil. These coils can be constructed with different numbers of rows, usually between 3-10, which affects their depth and efficiency.

Direct Expansion Coils

Direct expansion coils are another effective cooling solution. Used in refrigeration systems, these coils cool the air directly by circulating refrigerant through the coil. They function differently from chilled water coils, requiring a refrigerant distributor instead of a hydronic feed.

Cooling Season Prep

Checking and Replacing Coils

Sometimes, coils may become damaged or inefficient over time. Old or damaged coils can lead to higher energy bills and decreased cooling performance. Therefore, replacing HVAC coils before the cooling season is crucial to ensure efficient cooling.

Cooney Coil & Energy can design any coil to replace existing coils in HVAC systems, these are a lifeline when your OEM coils need a break. At Cooney Coil & Energy, we offer a Form, Fit & Function Guarantee on our replacement coils. This means we ensure they accurately fit and function seamlessly in your system, providing you with uninterrupted comfort.

If you have a cooling coil emergency, ask us about our expedite options! We can build and ship coils on 2-day, 5-day, and 10-day expedites. Call our team for availability at 610-783-1136.

Cleaning Coils and Drain Pans

Dirty coils can strain your system, leading to higher energy costs and reduced cooling performance. Cleaning your HVAC coils and drain pans before the cooling season is essential for optimal functioning. Regular cleaning helps reduce dust, dirt, and debris accumulation, ensuring effective heat transfer. Additionally, cleaning drain pans and lines prevents water damage by ensuring a smooth flow of water.

Choosing the Right Material

When it comes to cooling coils, the material matters. In chilled water coils, you’ll commonly find 5/8″ and 1/2″ tubes. Thicker 5/8″ tubes provide a slightly lower water pressure drop and longer lifespan. However, they can be pricier due to increased wall thickness. Performance-wise, both tube diameters are quite similar, so it’s a matter of balancing cost.

At Cooney Coil & Energy, we offer headers, casings, and fins in various materials, including aluminum, copper, stainless steel, and carbon steel. Your choice depends on specific factors like the environment and heat transfer properties. Rest assured, we’re here to guide you every step of the way.

Cooney Coil & Energy’s Cooling Coil Solutions

Microchannel coils, a recent advancement in the HVAC/R industry, have been widely accepted for their various benefits. These coils are making systems more efficient, compact, and cost-effective -but still come with their own set of challenges.

What are Microchannel Coils?

Microchannel coils are heat exchangers used in many evaporator and condenser applications. They are easily identifiable by their flat tubes and wave-like fins. These coils are made up of three main components: channels or tubes, aluminum fins, and two manifolds.

Advantages of Microchannel Coils

Microchannel coil technology offers several advantages that contribute to its growing popularity:

• Increased Efficiency: Due to their design, microchannel coils offer high heat transfer rates.This makes HVAC/R equipment more efficient, leading to energy savings.
• Reduced Size and Weight: Microchannel coils are lighter and smaller than traditional coils, reducing the overall weight and footprint of HVAC/R equipment.
• Lower Refrigerant Charge: Microchannel coils require a significantly lower volume of refrigerant, reducing environmental impact and operating costs.

Microchannel Coils in Various Applications

Microchannel technology is being utilized across a wide range of system designs:

• Chillers: In comfort cooling and process cooling, microchannel coils are being used to increase energy efficiency and reduce the chiller’s footprint.
• Rooftop HVAC Systems: Custom rooftop systems use microchannel coils as condensers, evaporators, and reheat coils.
• Data Center Cooling Systems: Microchannel coils are being used in data center cooling systems, providing energy efficiency.

Why Do Microchannel Coils Fail?

Despite their advantages, microchannel coils have experienced high failure rates in certain systems. These failures have been attributed to various factors, including manufacturing defects and inherent design issues. Furthermore, because microchannel coils hold a relatively small volume of refrigerant, altering the charge by even a few ounces can affect system longevity.

Cooney Coil & Energy’s Solutions to Microchannel Coil Failures

At Cooney Coil & Energy, we are dedicated to providing top-notch service and support for all your microchannel coil needs. Our team focuses on crafting custom solutions and replacement parts for Carrier and York chillers, ensuring you get the right fit for your system. We understand that standard OEM microchannel coils can fail, and we’ve made it our mission to provide robust and reliable alternatives.

Our site visits offer a hands-on approach to understanding your unique requirements. Our experts take the time to assess your systems, ensuring we offer the best possible solution for your specific needs. We know that the quality of your chiller system is paramount, and that’s why we only offer the best – products made in the USA, designed to last.

We’re proud to be an Evapco Alcoil distributor, offering their superior MicroChannel coils as part of our product lineup. These coils are known for their durability, high performance, and 5-year warranty making them an ideal choice.

Whether you’re dealing with a leak in your chiller, or looking to enhance energy efficiency and reduce your chiller footprint, we’ve got you covered. Trust Cooney Coil & Energy to handle all your microchannel coil needs.

How is an Evapco MicroChannel Replacement Coil Different from an OEM MicroChannel Coil?

Non-Automotive, Industrial Design

Evapco MicroChannel Replacement Coils are designed specifically for industrial applications. Unlike OEM MicroChannel Coils, which are often based on automotive designs, Evapco coils are built to withstand the rigors and demands of industrial environments. This means they’re more robust, reliable, and suitable for heavy-duty use.

25-30% Thicker Tube Walls

One major difference between Evapco and OEM MicroChannel Coils is the thickness of their tube walls. Evapco’s tubes are 25-30% thicker, providing them with superior strength and durability. This makes them less susceptible to damage during installation and operation, and ensures they last longer.

Epoxy Coating for Superior Corrosion Protection

Evapco MicroChannel Replacement Coils come with an epoxy coating, offering superior corrosion protection. This means they’re better equipped to resist the corrosive effects of environmental factors, ensuring their longevity and maintaining their performance over time.

Lower Refrigerant Pressure Drop

Evapco’s design also results in a lower refrigerant pressure drop, which enhances operational efficiency. This is important for maintaining optimal system performance and reducing energy consumption.

Built-in Mini-receiver

A unique feature of Evapco MicroChannel Replacement Coils is their built-in mini-receiver, located in the lower header. This makes it easier to charge the system, simplifying the installation and maintenance process.

Side Flange for Easy Installation

Evapco MicroChannel Replacement Coils are designed with a side flange, making them easy to install. This drop-in/slide-in feature reduces installation time and ensures a secure fit.

5-Year Warranty

Finally, Evapco stands behind the quality of their products with a 5-year warranty. This gives you peace of mind, knowing your investment is protected.

Industrial HVAC Coil Offerings

At Cooney Coil & Energy, our range of heavy-duty industrial hvac coils are built to withstand the demanding environments of your application. Whether you need standard or custom designs, for new installations or retrofits, we’ve got you covered.

Quality Industrial Coils

Our industrial coils are crafted from high-quality materials. They’re durable and designed to last, even in the toughest conditions. Whether you need fluid coils for water, glycol, oil, or other liquids, refrigerant coils, or high-pressure steam coils, we have the expertise and capabilities to meet all your industrial coil needs.

Industrial Coil Replacement

Cooney Coil & Energy specializes in manufacturing industrial coils from premium construction, and heavy-duty materials. When it comes to casing, fin and tube material options, we offer a range of choices beyond traditional copper and aluminum. Depending on your application, stainless steel and cupronickel heat exchangers might be more suitable. We engineer industrial coils to deliver reliable performance and stand the test of time, even under the harshest conditions.

Industrial Stainless Steel Fluid Coil for Food Processing

Custom Coil Designs for Any Application

At Cooney Coil, we understand the challenges that come with finding a replacement for an industrial heat exchanger, especially when the original manufacturer is no longer in operation. Rest assured, you’ve come to the right place.

Our team specializes in providing custom solutions tailored to your unique needs. Whether you have specific performance requirements or are unsure what you need from the replacement, our team of experts is here to guide you every step of the way.

Coil Coatings Designed for Corrosive Environments

With an extensive catalog of options including epoxy coatings, phenolic treatments, and even antimicrobial solutions, Cooney provides a wide selection of choices to protect against corrosion and extend the lifespan of their industrial coils. In environments where metal degradation can lead to premature failures, our coatings are a valuable asset.

HVAC Reliability in Cold Climate Processing Facilities

Industrial environments, especially those involving food, chemicals, or pharmaceutical manufacturing, often require coils to operate with high percentages of outdoor air, making them more susceptible to freezing. Cooney’s patented Freeze Block™ technology is engineered to prevent split coils, ensuring that low temperatures never sideline your operations. Rigorously wind tunnel tested to -74°F, these coils are backed by an unprecedented 30-month freeze protection warranty. For process owners who understand the cost of downtime, Freeze Block™ offers peace of mind and uninterrupted service.

Contact Cooney Coil: Your Industrial HVAC Coil Partner

With years of experience in the HVAC industry, Cooney Coil & Energy has developed a deep understanding of what it takes to provide reliable industrial coil solutions. We’re committed to delivering value beyond just our products – we strive to be your trusted partner for all your industrial HVAC needs. Contact us today for more information or to get started on finding the perfect solution for your industrial coil needs. Let us show you why Cooney is the preferred choice for HVAC coils in tough industrial environments.