Expertise in Custom HVAC Coil Manufacturing

When it comes to keeping your HVAC system running efficiently, having high-quality replacement coils is crucial. Cooney Coil & Energy stands out as a trusted partner in this field.

Our company began with a specialized focus on HVAC coil replacement. Over the years, we’ve gained extensive hands-on experience by climbing into air handlers and directly replacing coils ourselves. We have experience in the field that allows us to effectively solve performance and reliability issues. This makes us a dependable option for custom replacement HVAC coil manufacturing.

Cooney Coil & Energy specializes in the manufacturing of custom coils tailored to specific system requirements. Utilizing advanced technologies and premium materials, Cooney ensures that each coil meets the highest standards of performance and durability.

We Know HVAC Coils

Choosing the right replacement coils for your HVAC system can significantly impact its efficiency and longevity. Cooney Coil & Energy is a leading name in this field, offering both OEM and custom HVAC coil replacements. We provide high-quality replacement heating and cooling coils for major brands like Trane, Carrier, Daikin McQuay, American Standard, York, and Heat Craft.

Customization is at the core of our business. We offer various types of replacement coils for different applications. This allows us to cater to unique customer needs while ensuring optimal system performance.

What Fin & Tube Heat Exchangers We Offer:

• Hot Water Coils: Used for heating with hot water.
• Chilled Water Coils: Designed for cooling with multiple row configurations.
• Steam Coils: Steam distributing (“non-freeze” coils) and standard steam coil for steam heating and process applications.
• Condenser Coils: Designed for your precise refrigerant application.
• DX / Evaporator Coils: Standard, interlaced, multi-circuit configurations and face split designs available to support your HVAC system.
• Sectional Coils: For when you can’t fit a coil through the door, modular coils to fit into tight spaces and reduce installation cost.
• Microchannel Coils: Drop-in replacements for York and Carrier Chillers. Made in the USA backed by a 5-year warranty.
• Freeze Protection: Our Freeze Block coils are designed to prevent burst coils.
• Smart Coils: Notify your building automation system when coils start freezing, preventing damage.

We offer a variety of coils for various HVAC systems. This makes us the go-to for all your replacement coil needs. Our team will work closely with you to understand your needs and find the best solution for your system.

Real Experience, Real Results

We’ve worked in the field with HVAC systems, solving problems where they happen. This experience means we know what works and what doesn’t. Here’s how we ensure our customers get the best:

• Site Visits: We come to your site to identify and fix any HVAC issues and provide recommendations to improve system efficiency and reliability.
• Quick-Ship Program: Fast replacements for emergencies to keep things running smoothly.
• Expert Help: Our engineers and specialists are available to help improve system performance and create solutions.

OEM &

Trusted by Customers

Facility managers, contractors, and engineers trust us to help with heat transfer. We focus on understanding their needs and providing effective solutions. With Cooney Coil & Energy, you get more than just HVAC replacement coils; you get a partner dedicated to your success.

Contact Us to see how we can help your HVAC system perform at its best.

As we step into the heat of summer, let’s take a moment to appreciate the little heroes that keep our facilities comfortable, cooling coils. These vital components of HVAC systems have an enormous job – transferring heat and maintaining the desired temperature in our spaces.

Understanding Different Types of Cooling Coils

Chilled Water Coils

Chilled water coils are a popular type of cooling coil used in HVAC systems. They cool the air by circulating chilled water through the coil. These coils can be constructed with different numbers of rows, usually between 3-10, which affects their depth and efficiency.

Direct Expansion Coils

Direct expansion coils are another effective cooling solution. Used in refrigeration systems, these coils cool the air directly by circulating refrigerant through the coil. They function differently from chilled water coils, requiring a refrigerant distributor instead of a hydronic feed.

Cooling Season Prep

Checking and Replacing Coils

Sometimes, coils may become damaged or inefficient over time. Old or damaged coils can lead to higher energy bills and decreased cooling performance. Therefore, replacing HVAC coils before the cooling season is crucial to ensure efficient cooling.

Cooney Coil & Energy can design any coil to replace existing coils in HVAC systems, these are a lifeline when your OEM coils need a break. At Cooney Coil & Energy, we offer a Form, Fit & Function Guarantee on our replacement coils. This means we ensure they accurately fit and function seamlessly in your system, providing you with uninterrupted comfort.

If you have a cooling coil emergency, ask us about our expedite options! We can build and ship coils on 2-day, 5-day, and 10-day expedites. Call our team for availability at 610-783-1136.

Cleaning Coils and Drain Pans

Dirty coils can strain your system, leading to higher energy costs and reduced cooling performance. Cleaning your HVAC coils and drain pans before the cooling season is essential for optimal functioning. Regular cleaning helps reduce dust, dirt, and debris accumulation, ensuring effective heat transfer. Additionally, cleaning drain pans and lines prevents water damage by ensuring a smooth flow of water.

Choosing the Right Material

When it comes to cooling coils, the material matters. In chilled water coils, you’ll commonly find 5/8″ and 1/2″ tubes. Thicker 5/8″ tubes provide a slightly lower water pressure drop and longer lifespan. However, they can be pricier due to increased wall thickness. Performance-wise, both tube diameters are quite similar, so it’s a matter of balancing cost.

At Cooney Coil & Energy, we offer headers, casings, and fins in various materials, including aluminum, copper, stainless steel, and carbon steel. Your choice depends on specific factors like the environment and heat transfer properties. Rest assured, we’re here to guide you every step of the way.

Cooney Coil & Energy’s Cooling Coil Solutions

Microchannel coils, a recent advancement in the HVAC/R industry, have been widely accepted for their various benefits. These coils are making systems more efficient, compact, and cost-effective -but still come with their own set of challenges.

What are Microchannel Coils?

Microchannel coils are heat exchangers used in many evaporator and condenser applications. They are easily identifiable by their flat tubes and wave-like fins. These coils are made up of three main components: channels or tubes, aluminum fins, and two manifolds.

Advantages of Microchannel Coils

Microchannel coil technology offers several advantages that contribute to its growing popularity:

• Increased Efficiency: Due to their design, microchannel coils offer high heat transfer rates.This makes HVAC/R equipment more efficient, leading to energy savings.
• Reduced Size and Weight: Microchannel coils are lighter and smaller than traditional coils, reducing the overall weight and footprint of HVAC/R equipment.
• Lower Refrigerant Charge: Microchannel coils require a significantly lower volume of refrigerant, reducing environmental impact and operating costs.

Microchannel Coils in Various Applications

Microchannel technology is being utilized across a wide range of system designs:

• Chillers: In comfort cooling and process cooling, microchannel coils are being used to increase energy efficiency and reduce the chiller’s footprint.
• Rooftop HVAC Systems: Custom rooftop systems use microchannel coils as condensers, evaporators, and reheat coils.
• Data Center Cooling Systems: Microchannel coils are being used in data center cooling systems, providing energy efficiency.

Why Do Microchannel Coils Fail?

Despite their advantages, microchannel coils have experienced high failure rates in certain systems. These failures have been attributed to various factors, including manufacturing defects and inherent design issues. Furthermore, because microchannel coils hold a relatively small volume of refrigerant, altering the charge by even a few ounces can affect system longevity.

Cooney Coil & Energy’s Solutions to Microchannel Coil Failures

At Cooney Coil & Energy, we are dedicated to providing top-notch service and support for all your microchannel coil needs. Our team focuses on crafting custom solutions and replacement parts for Carrier and York chillers, ensuring you get the right fit for your system. We understand that standard OEM microchannel coils can fail, and we’ve made it our mission to provide robust and reliable alternatives.

Our site visits offer a hands-on approach to understanding your unique requirements. Our experts take the time to assess your systems, ensuring we offer the best possible solution for your specific needs. We know that the quality of your chiller system is paramount, and that’s why we only offer the best – products made in the USA, designed to last.

We’re proud to be an Evapco Alcoil distributor, offering their superior MicroChannel coils as part of our product lineup. These coils are known for their durability, high performance, and 5-year warranty making them an ideal choice.

Whether you’re dealing with a leak in your chiller, or looking to enhance energy efficiency and reduce your chiller footprint, we’ve got you covered. Trust Cooney Coil & Energy to handle all your microchannel coil needs.

How is an Evapco MicroChannel Replacement Coil Different from an OEM MicroChannel Coil?

Non-Automotive, Industrial Design

Evapco MicroChannel Replacement Coils are designed specifically for industrial applications. Unlike OEM MicroChannel Coils, which are often based on automotive designs, Evapco coils are built to withstand the rigors and demands of industrial environments. This means they’re more robust, reliable, and suitable for heavy-duty use.

25-30% Thicker Tube Walls

One major difference between Evapco and OEM MicroChannel Coils is the thickness of their tube walls. Evapco’s tubes are 25-30% thicker, providing them with superior strength and durability. This makes them less susceptible to damage during installation and operation, and ensures they last longer.

Epoxy Coating for Superior Corrosion Protection

Evapco MicroChannel Replacement Coils come with an epoxy coating, offering superior corrosion protection. This means they’re better equipped to resist the corrosive effects of environmental factors, ensuring their longevity and maintaining their performance over time.

Lower Refrigerant Pressure Drop

Evapco’s design also results in a lower refrigerant pressure drop, which enhances operational efficiency. This is important for maintaining optimal system performance and reducing energy consumption.

Built-in Mini-receiver

A unique feature of Evapco MicroChannel Replacement Coils is their built-in mini-receiver, located in the lower header. This makes it easier to charge the system, simplifying the installation and maintenance process.

Side Flange for Easy Installation

Evapco MicroChannel Replacement Coils are designed with a side flange, making them easy to install. This drop-in/slide-in feature reduces installation time and ensures a secure fit.

5-Year Warranty

Finally, Evapco stands behind the quality of their products with a 5-year warranty. This gives you peace of mind, knowing your investment is protected.

Industrial HVAC Coil Offerings

At Cooney Coil & Energy, our range of heavy-duty industrial hvac coils are built to withstand the demanding environments of your application. Whether you need standard or custom designs, for new installations or retrofits, we’ve got you covered.

Quality Industrial Coils

Our industrial coils are crafted from high-quality materials. They’re durable and designed to last, even in the toughest conditions. Whether you need fluid coils for water, glycol, oil, or other liquids, refrigerant coils, or high-pressure steam coils, we have the expertise and capabilities to meet all your industrial coil needs.

Industrial Coil Replacement

Cooney Coil & Energy specializes in manufacturing industrial coils from premium construction, and heavy-duty materials. When it comes to casing, fin and tube material options, we offer a range of choices beyond traditional copper and aluminum. Depending on your application, stainless steel and cupronickel heat exchangers might be more suitable. We engineer industrial coils to deliver reliable performance and stand the test of time, even under the harshest conditions.

Industrial Stainless Steel Fluid Coil for Food Processing

Custom Coil Designs for Any Application

At Cooney Coil, we understand the challenges that come with finding a replacement for an industrial heat exchanger, especially when the original manufacturer is no longer in operation. Rest assured, you’ve come to the right place.

Our team specializes in providing custom solutions tailored to your unique needs. Whether you have specific performance requirements or are unsure what you need from the replacement, our team of experts is here to guide you every step of the way.

Coil Coatings Designed for Corrosive Environments

With an extensive catalog of options including epoxy coatings, phenolic treatments, and even antimicrobial solutions, Cooney provides a wide selection of choices to protect against corrosion and extend the lifespan of their industrial coils. In environments where metal degradation can lead to premature failures, our coatings are a valuable asset.

HVAC Reliability in Cold Climate Processing Facilities

Industrial environments, especially those involving food, chemicals, or pharmaceutical manufacturing, often require coils to operate with high percentages of outdoor air, making them more susceptible to freezing. Cooney’s patented Freeze Block™ technology is engineered to prevent split coils, ensuring that low temperatures never sideline your operations. Rigorously wind tunnel tested to -74°F, these coils are backed by an unprecedented 30-month freeze protection warranty. For process owners who understand the cost of downtime, Freeze Block™ offers peace of mind and uninterrupted service.

Contact Cooney Coil: Your Industrial HVAC Coil Partner

With years of experience in the HVAC industry, Cooney Coil & Energy has developed a deep understanding of what it takes to provide reliable industrial coil solutions. We’re committed to delivering value beyond just our products – we strive to be your trusted partner for all your industrial HVAC needs. Contact us today for more information or to get started on finding the perfect solution for your industrial coil needs. Let us show you why Cooney is the preferred choice for HVAC coils in tough industrial environments.