Custom Replacement Coils Made to Fit

by Caitlin B. | Jan 14, 2025 | Coils

Custom “Made to Fit” Direct Replacement Coils by Cooney Coil & Energy

When it comes to coil replacement, precision, performance, and reliability are essential. At Cooney Coil & Energy, we provide custom drop-in replacement coils designed for seamless integration and superior performance. Whether you need a hot water coil replacement, steam coil, or refrigeration coil, our expert team guarantees solutions that meet or exceed expectations.

With our guaranteed form, fit, and function, your replacement coil will align perfectly with your existing system, delivering optimal results without unnecessary disruptions.

Guaranteed Form, Fit, and Function

Form

Our replacement coils are manufactured with the same or enhanced materials to ensure durability and longevity. Whether you’re replacing an older coil or upgrading for better performance, you can count on us to deliver top-quality products built to withstand even the toughest conditions.

Fit

Our made to fit approach ensures dimensional precision. We guarantee that every coil matches your system’s overall casing dimensions, supply and return connection sizes, and connection locations—even if adjustments to rows or circuiting are required to meet your load conditions. The fit is so precise that installation is as smooth as it gets.

Function

We don’t stop at compatibility—our coils are designed to equal or exceed the original intended performance. Using optimized circuiting, we ensure your coil operates at peak efficiency, providing the reliability and performance you demand.

The Made to Fit Advantage

At Cooney Coil & Energy, we take the headache out of coil replacement. Our ability to customize coils to exact system requirements means you won’t have to deal with costly modifications or delays.

No Re-Piping Required

Our coils match your existing supply and return connection sizes and locations, saving you time, labor, and frustration during installation.

No Sheet Metal Modifications

Forget redesigning or altering components—our perfect fit eliminates the need for sheet metal modifications, ensuring a seamless transition from old to new.

Enhanced Circuiting

Each coil’s circuiting is tailored to deliver superior performance, airflow, and heating/cooling efficiency—guaranteed.

On-Site Assessments for Custom Coil Solutions

Understanding your unique system needs is critical to delivering the best replacement solutions. That’s why we proudly offer site visit services to ensure your coil replacement project is successful from the start. Our team provides on-site evaluations, taking precise measurements and assessing your system’s specific requirements to recommend the ideal replacement.

A site visit allows us to address any challenges upfront, ensuring you receive a replacement that eliminates unnecessary rework and maximizes efficiency—whether you’re based in Philadelphia or beyond. Visit our site visit page to schedule your assessment today!

Why Choose Cooney Coil & Energy for Your Coil Replacement?

At Cooney Coil & Energy supplies of OEM and custom HVAC coils in Philadelphia, Eastern Pennsylvania, and New Jersey. Whether you require a standard OEM product or a custom-built solution, we offer the expertise to deliver the perfect coil for your system.

Our OEM and custom HVAC coils are engineered and manufactured to the highest quality, making them the ideal choice for tackling the unique demands of various HVAC systems. By offering both OEM and custom solutions, we can provide custom coils in Philadelphia or NJ that fit your system’s exact specifications.

When you choose Cooney Coil & Energy, you’re not just investing in a product—you’re gaining a partner dedicated to ensuring seamless performance, efficiency, and reliability. Whether you need heating or cooling coil replacement, you can trust us to deliver superior results tailored to your system’s needs.

Experience the Cooney Coil & Energy difference. Contact us today or schedule a site visit to get started!

Watson McDaniel Steam Traps for Efficient Steam Systems

by Caitlin B. | Sep 3, 2024 | Steam

At Cooney Coil & Energy, we take pride in being a trusted stocking distributor for Watson McDaniel, a renowned American manufacturer of reliable steam products. Whether you require high-quality steam traps, pumps, control valves, and more, you’ve come to the right place. Our vast selection of Watson McDaniel products is crafted to meet your steam system needs with precision and efficiency.

Watson McDaniel Steam Traps: Reliable Solutions for Your Steam System

Our inventory includes a wide range of Watson McDaniel steam traps, each designed to ensure the smooth operation of your steam system. From thermodynamic traps to thermostatic traps and float & thermostatic traps, we offer a diverse selection to meet various applications and requirements.

Thermodynamic Traps: These traps are simple and compact, featuring a single moving part. They are ideal for higher-pressure drip applications and critical tracing applications.
Thermostatic Traps: With a heavy-duty, industrial-purpose welded stainless steel thermal element, these traps are suitable for a wide range of applications.
Float and Thermostatic Steam Traps: These traps utilize a mechanical, float-operated valve and a thermal element for air removal. Quick to respond to load and pressure changes, they provide continuous discharge. These traps are primarily chosen for process applications but are also exceptional for drip applications up to 30 psig.
Inverted Bucket Steam Traps: These are mechanical-style traps using an inverted bucket as a float device to control the plug and seat’s opening and closing. Though rugged and straightforward, they are not self-draining or self-priming, thus susceptible to rapid condition changes. These are ideal for drip applications on systems with heavy pipe scale and debris.
Universal Style Steam Traps: Engineered to reduce replacement time and retrofit on other manufacturer connectors, these traps simplify trap selection and maintenance. They are proven effective in a variety of environments, including steam supply lines, tracing, and small process applications, making them versatile and accommodating for various steam applications.

Thermodymanic Traps

Thermostatic Traps

F&T Traps

Inverted Bucket Traps

Comprehensive Range of Watson McDaniel Steam Products

In addition to steam traps, we also stock a variety of other Watson McDaniel products to complete your steam system setup. Our selection includes:

Condensate pumps
Pressure regulators
Control valves
Relief valves
Check valves
Liquid drainers
Clean steam products
And more!

Whether you need a specific component or a complete package, our team is ready to assist you in finding the right solution tailored to your system’s requirements.

Same-Day Shipping for PA, NJ & DE Area

We understand the importance of fast delivery to keep your steam system running smoothly. That’s why we’re proud to offer same-day shipping on Watson McDaniel products to customers in Pennsylvania, New Jersey, and Delaware. Experience the convenience of prompt product arrival with minimal downtime.

Expert Support and Customer Satisfaction

At Cooney Coil & Energy, we prioritize customer satisfaction. Our knowledgeable team is here to provide support for product selection, troubleshooting, and any other questions you may have along the way. We strive to build relationships with our customers by delivering exceptional service and expertise.

Choose Watson McDaniel and Cooney Coil & Energy

Opting for Watson McDaniel steam products means choosing durability, efficiency, and reliability. And when you partner with Cooney Coil & Energy as your trusted distributor, you get access to high-quality products and exceptional service.

Take the next step in optimizing your steam system today. Contact us at 610-783-1136 to get your project started. Let us be your reliable source for Watson McDaniel steam products in Philadelphia and beyond.

Guide to Tube Bundle Replacement for Shell and Tube Heat Exchangers

by Caitlin B. | Aug 14, 2024 | Heat Exchangers

In the world of industrial and commercial applications, shell and tube heat exchangers are indispensable for heat transfer. However, like all mechanical systems, they require regular maintenance and occasional repairs to stay in top working condition. One of the most critical components subject to wear and tear is the tube bundle. In this blog post, we’ll explore the ins and outs of tube bundle replacement, providing facility managers and mechanical contractors with the knowledge they need to keep their systems running smoothly.

What is a Tube Bundle?

The tube bundle is the heart of a shell and tube heat exchanger. It consists of a series of tubes, typically made of copper, stainless steel, or other materials, arranged in a cylindrical shape within the outer shell. These tubes are responsible for carrying fluid through the exchanger.

Why Tube Bundles Need Replacement

Tube bundles are susceptible to corrosion, fouling, and mechanical damage over time. Here’s why tube bundle replacement is often necessary:

Corrosion: Constant exposure to water and steam can cause the tubes to corrode, weakening the metal and leading to potential leaks.
Fouling: The buildup of biological matter, scale, or dirt can reduce the efficiency of heat transfer, increasing operational costs.
Mechanical Damage: Cracks or pinhole leaks can develop, compromising the integrity of the entire system.

Benefits of Timely Tube Bundle Replacement

Replacing tube bundles at the right time can offer several benefits:

Enhanced Efficiency: Fresh, clean tubes ensure optimal heat transfer, reducing energy consumption.
Extended Lifespan: Regular maintenance and timely replacements can extend the life of your heat exchanger.
Safety: Preventing leaks and contamination protects both the equipment and the workers.

Key Maintenance and Repair Strategies

To keep your shell and tube heat exchangers in top shape, regular maintenance is crucial. Here are some key strategies:

1. Regular Inspections

Exterior Inspection: Look for signs of damage like cracks or leaks.
Tube Bundle Inspection: Check for corrosion or fouling. If you notice any buildup, it’s time for a cleaning or replacement.

2. Cleaning

Chemical Cleaning: Suitable for light fouling, this method uses chemicals to dissolve and flush out deposits.
Mechanical Cleaning: For heavier fouling, use brushes or water jets to physically remove buildup.

3. Corrosion Prevention

Use corrosion-resistant materials like stainless steel.
Conduct regular testing and inspections to catch early signs of corrosion.

4. Handling Damaged Tubes

Tube Plugging: Insert a plug into the cracked section to prevent fluid leaks.
Tube Replacement: If the damage is extensive, replacing the entire tube bundle may be necessary. Contact a professional to properly measure and build a drop-in replacement bundle.

How to Measure a Heat Exchanger for Replacement

In most cases, the model number alone can help our team duplicate your tube bundle. However, sometimes more detailed measurements are needed. Our team will:

Take pictures and note the dimensions of the bundle, including the number of passes and the nominal width and length.
Record steam and water pressure as well as type of the fluid to determine the appropriate materials.

Common Brands We Replace

We frequently replace tube bundles from the following brands:

Armstrong
Bell & Gossett
Cemline
Dunham-Bush
Old Dominion
Patterson-Kelley
Reco
Taco
Thrush

Conclusion

Tube bundle replacement is a critical aspect of maintaining shell and tube heat exchangers. By following regular maintenance and inspection protocols, you can ensure your system operates efficiently and safely. If you’re unsure about the condition of your tube bundles, don’t hesitate to call in a professional for assistance.

At Cooney Coil & Energy, we specialize in tube bundle replacement. Contact us today to keep your heat exchangers running at their best.

Choose Cooney as Your Replacement HVAC Coil Manufacturer

by Caitlin B. | Jul 25, 2024 | Coils

Expertise in Custom HVAC Coil Manufacturing

When it comes to keeping your HVAC system running efficiently, having high-quality replacement coils is crucial. Cooney Coil & Energy stands out as a trusted partner in this field.

Our company began with a specialized focus on HVAC coil replacement. Over the years, we’ve gained extensive hands-on experience by climbing into air handlers and directly replacing coils ourselves. We have experience in the field that allows us to effectively solve performance and reliability issues. This makes us a dependable option for custom replacement HVAC coil manufacturing.

Cooney Coil & Energy specializes in the manufacturing of custom coils tailored to specific system requirements. Utilizing advanced technologies and premium materials, Cooney ensures that each coil meets the highest standards of performance and durability.

We Know HVAC Coils

Choosing the right replacement coils for your HVAC system can significantly impact its efficiency and longevity. Cooney Coil & Energy is a leading name in this field, offering both OEM and custom HVAC coil replacements. We provide high-quality replacement heating and cooling coils for major brands like Trane, Carrier, Daikin McQuay, American Standard, York, and Heat Craft.

Customization is at the core of our business. We offer various types of replacement coils for different applications. This allows us to cater to unique customer needs while ensuring optimal system performance.

What Fin & Tube Heat Exchangers We Offer:

Hot Water Coils: Used for heating with hot water.
Chilled Water Coils: Designed for cooling with multiple row configurations.
Steam Coils: Steam distributing (“non-freeze” coils) and standard steam coil for steam heating and process applications.
Condenser Coils: Designed for your precise refrigerant application.
DX / Evaporator Coils: Standard, interlaced, multi-circuit configurations and face split designs available to support your HVAC system.
Sectional Coils: For when you can’t fit a coil through the door, modular coils to fit into tight spaces and reduce installation cost.
Microchannel Coils: Drop-in replacements for York and Carrier Chillers. Made in the USA backed by a 5-year warranty.
Freeze Protection: Our Freeze Block coils are designed to prevent burst coils.
Smart Coils: Notify your building automation system when coils start freezing, preventing damage.

We offer a variety of coils for various HVAC systems. This makes us the go-to for all your replacement coil needs. Our team will work closely with you to understand your needs and find the best solution for your system.

View HVAC Coil Products

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HVAC Coil Capabilities

Discover the full range of our top-tier HVAC coil offerings and services by downloading our capabilities line card.

Real Experience, Real Results

We’ve worked in the field with HVAC systems, solving problems where they happen. This experience means we know what works and what doesn’t. Here’s how we ensure our customers get the best:

Site Visits: We come to your site to identify and fix any HVAC issues and provide recommendations to improve system efficiency and reliability.
Quick-Ship Program: Fast replacements for emergencies to keep things running smoothly.
Expert Help: Our engineers and specialists are available to help improve system performance and create solutions.

OEM &

Trusted by Customers

Facility managers, contractors, and engineers trust us to help with heat transfer. We focus on understanding their needs and providing effective solutions. With Cooney Coil & Energy, you get more than just HVAC replacement coils; you get a partner dedicated to your success.

Contact Us to see how we can help your HVAC system perform at its best.

Cooling Coils Decoded: Your Guide to Staying Cool with Cooney Coil & Energy

by Caitlin B. | Jun 4, 2024 | Coils

As we step into the heat of summer, let’s take a moment to appreciate the little heroes that keep our facilities comfortable, cooling coils. These vital components of HVAC systems have an enormous job – transferring heat and maintaining the desired temperature in our spaces.

Understanding Different Types of Cooling Coils

Chilled Water Coils

Chilled water coils are a popular type of cooling coil used in HVAC systems. They cool the air by circulating chilled water through the coil. These coils can be constructed with different numbers of rows, usually between 3-10, which affects their depth and efficiency.

Direct Expansion Coils

Direct expansion coils are another effective cooling solution. Used in refrigeration systems, these coils cool the air directly by circulating refrigerant through the coil. They function differently from chilled water coils, requiring a refrigerant distributor instead of a hydronic feed.

Cooling Season Prep

Checking and Replacing Coils

Sometimes, coils may become damaged or inefficient over time. Old or damaged coils can lead to higher energy bills and decreased cooling performance. Therefore, replacing HVAC coils before the cooling season is crucial to ensure efficient cooling.

Cooney Coil & Energy can design any coil to replace existing coils in HVAC systems, these are a lifeline when your OEM coils need a break. At Cooney Coil & Energy, we offer a Form, Fit & Function Guarantee on our replacement coils. This means we ensure they accurately fit and function seamlessly in your system, providing you with uninterrupted comfort.

If you have a cooling coil emergency, ask us about our expedite options! We can build and ship coils on 2-day, 5-day, and 10-day expedites. Call our team for availability at 610-783-1136.

Cleaning Coils and Drain Pans

Dirty coils can strain your system, leading to higher energy costs and reduced cooling performance. Cleaning your HVAC coils and drain pans before the cooling season is essential for optimal functioning. Regular cleaning helps reduce dust, dirt, and debris accumulation, ensuring effective heat transfer. Additionally, cleaning drain pans and lines prevents water damage by ensuring a smooth flow of water.

Choosing the Right Material

When it comes to cooling coils, the material matters. In chilled water coils, you’ll commonly find 5/8″ and 1/2″ tubes. Thicker 5/8″ tubes provide a slightly lower water pressure drop and longer lifespan. However, they can be pricier due to increased wall thickness. Performance-wise, both tube diameters are quite similar, so it’s a matter of balancing cost.

At Cooney Coil & Energy, we offer headers, casings, and fins in various materials, including aluminum, copper, stainless steel, and carbon steel. Your choice depends on specific factors like the environment and heat transfer properties. Rest assured, we’re here to guide you every step of the way.

Cooney Coil & Energy’s Cooling Coil Solutions

Guaranteed Fit

At Cooney Coil & Energy, we offer a Form, Fit & Function Guarantee. Our replacement parts for heating and cooling systems will fit right in and work flawlessly.

chilled water coil selection engineering

Engineering Excellence

We don’t just meet industry standards – we aim to exceed them. Our experienced engineers use the latest technology and techniques to design high-performance cooling coils that deliver exceptional results.

Coil Selection

From direct expansion coils and refrigeration coils, to chilled water coils and performance-enhancing coatings, we offer a wide range of coil options to suit your specific requirements.

Energy Efficiency

We understand the importance of energy efficiency, which is why we offer a range of coil options designed to reduce energy consumption and save you money in the long run.

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