The Impact of Commercial UV Lights on HVAC Coil Performance & Allergens

by Caitlin B. | Apr 23, 2024 | UV

The Impact Commercial UV Lights on HVAC Coil Performance & Allergens

As we bid farewell to the winter cold and welcome the refreshing springtime, it’s essential to ensure our facilities are prepared for the change in seasons. The performance of HVAC coils and their impact on allergies is a critical aspect that often goes unnoticed. This post will shed light on how UVGI lights can be used in a building’s HVAC system to help maintain coil efficiency and how it can significantly reduce allergy triggers.

Understanding Coils in HVAC Systems

Coils play a pivotal role in HVAC systems, acting as a conduit for heat transfer. They are responsible for cooling your indoor air in the summer and heating it in the winter, ultimately controlling your facility’s comfort level. However, over time, these coils can accumulate dust and other airborne particles, which not only affect the HVAC system’s performance but can also negatively impact indoor air quality.

The Connection Between Coil Performance and Allergies

Airborne particles trapped in dirty or inefficient coils can circulate through your facility, leading to poor indoor air quality. As springtime brings an increase in allergens, such as pollen and mold spores, the situation can quickly escalate, exacerbating allergy symptoms for those within your facility. Maintaining clean, efficient coils is crucial in ensuring healthy indoor air quality.

Commercial UV Lights Improve Coil Performance and Reduce Allergens

That’s where Ultraviolet Germicidal Irradiation (UVGI), specifically UV-C light, comes into play. This technology, recognized by industry authorities such as ASHRAE and the CDC, eliminates these microscopic troublemakers right at the source using UV-C wavelengths.

So, what makes UV-C light so special? Well, it’s a germ-busting powerhouse! UV-C light can penetrate the cells of microbes like viruses, bacteria, and mold, altering them so they can’t reproduce and spread. This means it can help improve the air quality in your building by eliminating these harmful contaminants. Plus, it also helps increase the efficiency of your HVAC system by keeping coils clean and preventing microbial growth. This translates to lower maintenance costs and higher performance.

Tips to Improve Coil Performance

Maintaining coil performance isn’t as daunting as it might seem. Here are a few tips to help you tackle this task:

Regular Maintenance: Schedule regular professional cleanings to prevent dust and particle buildup on the coils.
Upgrade Your System: Consider incorporating advanced technology like UV light disinfection, such as the Fresh-Aire UV Commercial Core System. This system sterilizes airborne viruses, bacteria, and allergens, improving indoor air quality and enhancing HVAC efficiency.
Monitor Coil Performance: Keep a close eye on your HVAC system’s efficiency. A sudden spike in energy costs could indicate dirty coils.

Investing in UVGI: A Win for Allergy Sufferers and Coil Efficiency

In conclusion, UV-C light technology is not just a trend; it’s a game-changer in the HVAC industry. The benefits of UV-C light go beyond just improving coil performance and indoor air quality. It also significantly reduces energy consumption and maintenance costs, extends equipment lifespan, and provides continuous protection against biological contamination.

For those looking to elevate their facility’s HVAC system, Fresh-Aire UV offers a range of commercial products that can be tailored to your specific needs. Their systems meet LEED accreditation standards, ensuring you’re making an environmentally conscious choice. Not only do they offer solutions for healthier air, but they also contribute to a healthier planet.

With a reputable track record endorsed by ASHRAE, NAFA, and the US General Services Administration (GSA), Fresh-Aire UV stands as a beacon of innovation and reliability in the industry (source). As we step into spring, let’s embrace this technology to create healthier, more comfortable spaces for everyone.

Learn More About UVGI

Germicidal UV-C lights can be installed in air handling units, ducts, fan coils, and even be used for in-room disinfection. Because the lights eliminate and prevent microbial growth on coils, the system runs more efficiently. These energy savings can result in a payback period of about a year.

Learn More

Industrial HVAC Coils

by Caitlin B. | Mar 5, 2024 | Coils

Industrial HVAC Coil Offerings

At Cooney Coil & Energy, our range of heavy-duty industrial hvac coils are built to withstand the demanding environments of your application. Whether you need standard or custom designs, for new installations or retrofits, we’ve got you covered.

Quality Industrial Coils

Our industrial coils are crafted from high-quality materials. They’re durable and designed to last, even in the toughest conditions. Whether you need fluid coils for water, glycol, oil, or other liquids, refrigerant coils, or high-pressure steam coils, we have the expertise and capabilities to meet all your industrial coil needs.

Industrial Coil Replacement

Cooney Coil & Energy specializes in manufacturing industrial coils from premium construction, and heavy-duty materials. When it comes to casing, fin and tube material options, we offer a range of choices beyond traditional copper and aluminum. Depending on your application, stainless steel and cupronickel heat exchangers might be more suitable. We engineer industrial coils to deliver reliable performance and stand the test of time, even under the harshest conditions.

Industrial Stainless Steel Fluid Coil for Food Processing

Custom Coil Designs for Any Application

At Cooney Coil, we understand the challenges that come with finding a replacement for an industrial heat exchanger, especially when the original manufacturer is no longer in operation. Rest assured, you’ve come to the right place.

Our team specializes in providing custom solutions tailored to your unique needs. Whether you have specific performance requirements or are unsure what you need from the replacement, our team of experts is here to guide you every step of the way.

Coil Coatings Designed for Corrosive Environments

With an extensive catalog of options including epoxy coatings, phenolic treatments, and even antimicrobial solutions, Cooney provides a wide selection of choices to protect against corrosion and extend the lifespan of their industrial coils. In environments where metal degradation can lead to premature failures, our coatings are a valuable asset.

HVAC Reliability in Cold Climate Processing Facilities

Industrial environments, especially those involving food, chemicals, or pharmaceutical manufacturing, often require coils to operate with high percentages of outdoor air, making them more susceptible to freezing. Cooney’s patented Freeze Block™ technology is engineered to prevent split coils, ensuring that low temperatures never sideline your operations. Rigorously wind tunnel tested to -74°F, these coils are backed by an unprecedented 30-month freeze protection warranty. For process owners who understand the cost of downtime, Freeze Block™ offers peace of mind and uninterrupted service.

Contact Cooney Coil: Your Industrial HVAC Coil Partner

With years of experience in the HVAC industry, Cooney Coil & Energy has developed a deep understanding of what it takes to provide reliable industrial coil solutions. We’re committed to delivering value beyond just our products – we strive to be your trusted partner for all your industrial HVAC needs. Contact us today for more information or to get started on finding the perfect solution for your industrial coil needs. Let us show you why Cooney is the preferred choice for HVAC coils in tough industrial environments.

Steam Trap Surveys and System Audits: The Key to Safe, Reliable, and Sustainable Operations

by Caitlin B. | Feb 1, 2024 | Steam

Cooney Coil & Energy is a trusted provider of commercial and industrial HVAC solutions in Pennsylvania, Delaware, and New Jersey. With a wealth of knowledge and years of hands-on experience, we offer products and services that go beyond the ordinary.

We are proud to offer our own steam trap surveys and system audits—a proactive step in maintaining safe, reliable, and sustainable operations. Steam trap surveys are critical in detecting potential issues, and ensuring your systems run smoothly and efficiently. In this blog, we’ll talk about the importance of regular steam trap surveys and how they can contribute to efficient and sustainable operations.

Why Are Steam Trap Surveys and Audits Important?

Like any mechanical device, steam traps can malfunction. A faulty steam trap can open up safety hazards, lead to energy inefficiency, and result in costly repairs. For instance, a steam trap that fails closed prevents the removal of condensate, leading to water hammer that could damage equipment and pose a safety risk. On the other hand, a steam trap that fails open results in the loss of live steam, wasting energy and increasing operational costs.

This is where the importance of regular steam trap surveys and system audits comes into play. This service helps to identify malfunctioning steam traps, preventing safety hazards and unnecessary energy waste. By doing so, they contribute to the overall efficiency and sustainability of operations and can save a significant amount of money in the long run. There are several key benefits that directly impact your bottom line:

Cost Savings: By detecting and addressing issues such as plugged, leaking, or blowing steam traps, you can prevent lost energy and efficiency, leading to significant cost savings over time.
Energy Efficiency: Maintaining efficient steam traps is not just good for your budget; it’s also good for the planet. Efficient steam systems consume less energy, reducing your carbon footprint.
Sustainability: Efficient steam traps contribute to a more sustainable operation, reducing waste and promoting responsible use of resources.
Safety: Ensuring safe operations for employees is an integral part of steam trap surveys and system audits. By identifying potential hazards, we help maintain a safe working environment.

At Cooney Coil & Energy, our comprehensive surveys and audits not only identify issues but also provide recommendations for energy-saving opportunities and health & safety enhancements.

The Cooney Coil & Energy Steam Trap Survey and System Audit Service

Your steam system is the heart of your facility, and like any heart, it needs regular check-ups to ensure it’s performing at its best. That’s where we come in. At Cooney Coil & Energy, we’re more than just providers; we’re partners in your success. Our Steam Trap Survey and System Audit Service is a comprehensive solution designed to keep your steam system running efficiently and reliably.

Our Comprehensive Approach to Steam System Health

We believe in a thorough approach when it comes to your steam system’s health. Here’s how we conduct a steam trap survey:

Tagging Trap Locations: We start by identifying and tagging all your steam trap locations, establishing a clear map for future reference and maintenance.
Evaluating Steam Trap Performance: Using state-of-the-art technology, we evaluate the performance of each steam trap, identifying any that might be malfunctioning or operating below peak performance.
Assessing Correct Steam Trap Application: Not every steam trap is right for every job. We assess whether the correct steam traps have been used for their applications, ensuring optimal operation.
Identifying System Issues: From water hammer and insulation issues to problems with condensate return, we identify any overarching steam system issues that could be affecting your efficiency and safety.
Onsite Steam Training:

Expert Recommendations and Solutions

But we don’t stop at identifying the issues. With our detailed reporting, you receive actionable recommendations for trap replacements, energy-saving opportunities, and engineering best practices. We even highlight necessary health and safety measures to ensure your facility remains a safe working environment.

To sweeten the deal, we offer a replacement credit. This means you can receive a discount on steam trap replacements, making your path to increased efficiency and reliability more affordable.

What Does a Steam Trap Survey Cost?

A one-day steam trap survey with Cooney Coil & Energy costs $2700. While this might seem like a significant investment, the long-term savings from maintaining efficient steam traps can far outweigh this initial cost. Plus, when you purchase steam traps and products from us, you’ll receive a $1500 credit. It’s our way of saying thank you for trusting us with your steam system needs.

Contact Us Today

Ready to optimize your steam system’s performance and save on energy costs? Contact us at 610-783-1136 to set up your facility’s steam trap survey and system audit. Choose us for a thorough steam trap survey and system audit service that will help you find and replace inefficiencies, ensuring your steam system is as healthy as it can be.

Navigating Winter Coil Replacement in the Dead of Winter

by Caitlin B. | Jan 8, 2024 | Coils

Winter presents a unique set of challenges for facility managers and mechanical contractors, including unexpected coil replacement. Here at Cooney Coil & Energy, we’re more than just a company; we’re your friendly expert guide through these icy obstacles.

Understanding Winter Heating Problems

From frozen coils to malfunctioning heating systems, the winter season can be harsh on your HVAC systems. And it’s not just about keeping people comfortable indoors. Inefficient or damaged heating coils ramp up your overall heating costs, and in the worst-case scenario, can freeze and split leading to water damage or rendering your facility unusable until repairs are made.

Hot Water Coil Solutions

We offer a wide variety of heating coils to meet your needs, including hot water coils, steam coils, and steam distributing coils. Our top-selling replacement hot water coils are widely used in commercial applications, fitting models from Carrier, Trane, Heatcraft, York, Daikin, McQuay, and others. Our extensive database of steam, hot water and booster coils includes part numbers, prices, and performance data, making it easier for you to find the best replacement coils anytime you need.

Freeze Block Coils

Rupture Proof HVAC Coils for the ultimate coil freeze protection.

Chilled Water Coils

Hydronic cooling coils for water and glycol applications.

Hot Water Coils

Hydronic heating coils for water and glycol applicaitons.

Steam Coils

Steam distributing (“non-freeze” coils) and standard steam coil

Replacement Steam Coils

At Cooney Coil & Energy we offer two types of steam coils: standard and distributing. While distributing coils, often referred to as non-freeze steam coils, are designed for colder climates, they can still freeze under extreme conditions. We offer steam coils with tubes made of copper, cupro-nickel, carbon steel, and stainless steel, catering to various temperature requirements and levels of corrosion resistance. Our coils include steam coils suitable for Armstrong, Heatcraft, Aerofin, Colmac, and other systems. Ask us about our patented Freeze Block Steam coils for added peace of mind this winter.

Why Wait? Replace Your Heating Coils Today

Instead of waiting for an emergency situation to arise, why not order your replacement heating coils today? We offer both standard and custom heating coils, ensuring that you get the right fit for your specific needs.

Our unique ‘Form, Fit & Function Guarantee’ sets us apart from other companies in the industry. When we specify a replacement part, we guarantee its perfect fit and operation. No guesswork, no surprises. Just the right part, working exactly as it should.

We’re committed to giving you the best value for your investment. That means competitive pricing on all our HVAC replacement parts. But it’s not just about price—it’s also about choice. Our extensive product range ensures you can find the right solution for your specific system.

Get In Touch with Cooney Coil & Energy

Navigating winter heating issues doesn’t have to be a daunting task. With proactive maintenance, quality parts, and a little help from your friends at Cooney Coil & Energy, you can keep your systems running smoothly all winter long. After all, we’re here to provide expert services, quality HVAC parts, and, most importantly, a friendly, down-to-earth approach to customer service.

Ready to tackle your heating issues head-on? Contact us at 610-783-1136 or info@cooneycoil.com We’ve got you covered, no matter how cold it gets.



Site Visits

On our site visit, we’ll take measurements, understand your system, identify challenges, and suggest solutions.

The Role of Heating Coils in Winter Comfort

by Caitlin B. | Dec 14, 2023 | Coils, Steam

As the winter chill sets in, ensuring your facility’s comfort becomes a top priority. One key player in this equation is your heating coils. Whether it’s a steam coil or a hot water coil, these components are crucial for maintaining a warm and safe environment.

In such situations, emergencies with your HVAC systems seem almost inevitable. This is exactly when you need a coil supplier that can respond swiftly and flexibly to any unexpected issues.

Hot Water Coils

Hot water coils, also known as fluid coils, are a type of heat exchanger that can be used for both heating and cooling. They work by transferring heat from the water flowing through the coil to the air passing over it.

Our hot water coils come with tube diameter options ranging from 5/8″, 7/8″, to 1″. We offer materials such as Aluminum, Copper, Cupro-Nickel 90/10, Carbon Steel, and Stainless Steel 304 & 316 for tube or fin materials. With a wide range of rows and circuiting options, we ensure optimal performance based on your specific requirements.

Despite their functionality, hot water coils can freeze and burst under certain conditions. If it happens, Cooney Coil & Energy has you covered. Our team has spent years developing Freeze Block Coils, designed specifically to address this problem and ensure that your heating system continues to run efficiently throughout the winter.

Fluid HVAC Coils Glycol, Hotwater, Chilled Water

Hot Water Coils

Steam Coils

A steam coil is a type of heat exchanger often found in commercial and industrial buildings’ air handling units. They work by warming up the air that fans blow across fins made of materials like aluminum, copper, or stainless steel. These fins absorb heat from steam moving through tubes, providing a warm and comfortable environment.

At Cooney Coil & Energy, we offer steam coils with tube diameter options ranging from 5/8″, 7/8″, to 1″. Our steam coils can be built with various materials including Aluminum, Copper, Cupro-Nickel 90/10, Carbon Steel, and Stainless Steel 304 & 316. We provide a variety of rows and circuiting options to cater to your specific needs.

However, steam coils are not exempt from potential issues. A common problem is freeze-ups. These occur when leftover water or condensate inside the steam coil tubes freezes. This can be caused by various reasons, sometime there is issue with the steam trap or the vacuum breaker. But fret not, our team at Cooney Coil & Energy is always ready to assist you with any steam system emergencies, ensuring your heating system runs smoothly throughout the winter.

Steam Coils

Booster Coils

Booster coils are a version of the standard HVAC hot water coil, designed for duct work installation. They always have one or two rows, but their casing is designed for ductwork installation, making them ideal for specific applications.

Our booster coils come with tube diameter options ranging from 5/16″, 3/8″, 1/2″, 5/8″, 7/8″, to 1″. We offer materials such as Aluminum, Copper, Cupro-Nickel 90/10, Carbon Steel, and Stainless Steel 304 & 316 for tube or fin materials. We also provide a wide variety of rows and circuiting options to cater to your specific needs.

The Importance of Regular Maintenance

Just like any other component of your HVAC system, your heating coil needs regular maintenance to ensure optimal performance. Over time, dust, dirt, and other debris can build up on your commercial coils, reducing their effectiveness and efficiency. This not only impacts your comfort but also increases your energy costs.

Here are some tips to maintain your heating coils:

1. Regular Cleaning: Keeping your heating coils clean is paramount. A buildup of dirt and dust can reduce the heat transfer efficiency, making your HVAC system work harder than it needs to. UVGI systems are great options to help reduce coil cleanings and improve efficiency.

2. Inspections: Regular inspections can help identify potential issues before they become significant problems. Look for signs of wear and tear, such as leaks or rust, which could indicate the need for a replacement coil.

3. Professional Maintenance: It’s important to schedule preventative maintenance. Thoroughly clean and inspect your heating coils, ensuring they’re in top shape for the winter months.

Time for a Replacement?

Sometimes, despite your best efforts, your heating coils may need to be replaced. This might be due to age, damage, or simply because the coil is no longer efficient. At Cooney Coil & Energy, we specialize in providing high-quality replacement coils that will ensure your HVAC system is running at its best.

In conclusion, your heating coil plays a vital role in your commercial building during the winter. By understanding how it works and ensuring it’s properly maintained, you can ensure a warm environment all season long.

Schedule a Site Visit

With our wide range of products and expertise, we are your go-to partner for all your HVAC needs. Whether it’s steam coils, hot water coils, or booster coils, we’ve got you covered. Feel free to reach out to us for more information on our products and services. Stay warm, stay safe!

Learn More