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Cooney Coil & Energy logo
Inside a Cooney Site Visit

Inside a Cooney Site Visit

If you’re a facility manager or contractor, you’ve probably dealt with the frustration of an HVAC coil failure. The clock is ticking, the system’s down, and you need a solution fast. At Cooney Coil & Energy, we understand how disruptive these moments can be. We’re here to help you avoid downtime and get back to business.

You Deserve a Reliable HVAC System

Most of the people we serve are dealing with aging or inefficient coils, unexpected failures, or hard-to-source replacement parts. It’s not just an inconvenience, it puts your operations, budgets, and even safety at risk. You shouldn’t have to struggle with equipment that should simply work.

That’s Where We Come In

When you call Cooney Coil & Energy, you’re not just getting a quote, you’re getting a team. With over 20 years of experience and a deep knowledge of hydronic and steam systems, our experts are ready to troubleshoot and guide you toward a dependable solution. Here’s what a typical site visit looks like.

What to Expect from a Cooney Site Visit

1. We Come to You

Whether it’s replacing one deli case refrigerant coil or assessing freeze damage across a full bank of coils, our team shows up ready to solve the problem. We serve the greater Philadelphia tri-state area with rapid response and 24/7 availability for emergencies. You won’t get passed around or stuck waiting. We’re on-site, in the mechanical room, helping you get back to business. 

2. We Diagnose the Real Problem

Our team brings more than a tape measure—we bring insight. We check for freeze risks, inefficient designs, and coil configurations that may have never worked correctly in the first place.

3. We Guarantee the Right Fit

We take detailed measurements and ensure the new coil will match your system’s form, fit, and function. No guesswork. Just a solution that works.

4. We Present Smart Options

Need a quick replacement? We’ve got fast turnaround and expedited options to minimize downtime. Want to upgrade? We might recommend a Freeze Block™ coil to prevent future freeze failures or suggest adding a protective coil coating to improve cleanability and extend durability, especially in demanding environments like healthcare or food service. Whatever your priority, we’ll guide you to the best long-term solution.

Ready to Fix the Problem?

When you work with Cooney Coil & Energy, you’re not left crossing your fingers. You get a reliable solution, expert service, and peace of mind. Our customers walk away feeling confident, knowing their HVAC system is in good hands. If your coils are aging, failing, or just not keeping up, don’t wait for a breakdown. Let’s schedule a site visit and get ahead of the issue.

American Made Coils, Delivered at Lightning Speed

American Made Coils, Delivered at Lightning Speed

When an HVAC coil goes down, you don’t have time to wait and with Cooney Coil & Energy, you don’t have to. Our OEM replacement HVAC coils are proudly manufactured in the USA and built to get you back up and running fast.

Built in America. Built for Reliability.

All of our coils are engineered and manufactured right here in the United States. That means:

      • No international shipping delays

      • No surprise tariffs

      • No quality compromises

At a time when global supply chain issues and international tariffs can wreak havoc on project timelines, you can count on Cooney for dependable delivery and American-made quality you can trust.

When Every Hour Counts, We Deliver Fast

 

Emergency coil replacement? We’ve got you covered. Our Quick-Ship Program gives you options tailored to your timeline.

Whether you’re dealing with a chilled water coil in a hospital or a steam coil in a school, we can get a custom solution built and on its way in as little as 48 hours. Our standard lead time is just 3–4 week, but we’ll work to get it to you faster when time is critical.

2-Day Ship

Need it yesterday? We’ve got your back. Select coils available to ship in just 2 days. Perfect for emergency replacements when downtime isn’t an option.

 5-Day Ship

Fast, flexible, and factory-tested. Our 5-day shipping option balances speed and customizability to get your system up and running, fast.

 10-Day Ship

Got a little breathing room but still racing the clock? Our 10-day ship keeps your project moving without the premium rush.

Form, Fit & Function Guaranteed

No guesswork. No surprises. We back every coil with our Form, Fit & Function Guarantee—meaning the coil we provide will fit your system and perform as expected the first time. We even offer free on-site measurements to make sure everything’s right before we build it​.

Every coil is built with durable materials, precision craftsmanship, and options to meet your specific needs:

  • Hot water, chilled water, steam, glycol, DX, condenser, and microchannel coils

  • Freeze Blockâ„¢ & Smart Coil freeze protection technology

  • Corrosion-resistant coatings for harsh environments

  • Custom and OEM replacements

  • Factory testing on every coil before it ships​

Let’s Get You Back Up & Running

Need a quote or expedite option? Give us a call at (610) 783-1136 or request a quote online. Whether you need a custom coil or a direct-fit replacement, Cooney Coil & Energy is ready to deliver at lightning speed.

Custom Replacement Coils Made to Fit

Custom Replacement Coils Made to Fit

Custom “Made to Fit” Direct Replacement Coils by Cooney Coil & Energy

When it comes to coil replacement, precision, performance, and reliability are essential. At Cooney Coil & Energy, we provide custom drop-in replacement coils designed for seamless integration and superior performance. Whether you need a hot water coil replacement, steam coil, or refrigeration coil, our expert team guarantees solutions that meet or exceed expectations.

With our guaranteed form, fit, and function, your replacement coil will align perfectly with your existing system, delivering optimal results without unnecessary disruptions.

Guaranteed Form, Fit, and Function

Form

Our replacement coils are manufactured with the same or enhanced materials to ensure durability and longevity. Whether you’re replacing an older coil or upgrading for better performance, you can count on us to deliver top-quality products built to withstand even the toughest conditions.

Fit

Our made to fit approach ensures dimensional precision. We guarantee that every coil matches your system’s overall casing dimensions, supply and return connection sizes, and connection locations—even if adjustments to rows or circuiting are required to meet your load conditions. The fit is so precise that installation is as smooth as it gets.

Function

We don’t stop at compatibility—our coils are designed to equal or exceed the original intended performance. Using optimized circuiting, we ensure your coil operates at peak efficiency, providing the reliability and performance you demand.

The Made to Fit Advantage

At Cooney Coil & Energy, we take the headache out of coil replacement. Our ability to customize coils to exact system requirements means you won’t have to deal with costly modifications or delays.

No Re-Piping Required

Our coils match your existing supply and return connection sizes and locations, saving you time, labor, and frustration during installation.

No Sheet Metal Modifications

Forget redesigning or altering components—our perfect fit eliminates the need for sheet metal modifications, ensuring a seamless transition from old to new.

Enhanced Circuiting

Each coil’s circuiting is tailored to deliver superior performance, airflow, and heating/cooling efficiency—guaranteed.

On-Site Assessments for Custom Coil Solutions

Understanding your unique system needs is critical to delivering the best replacement solutions. That’s why we proudly offer site visit services to ensure your coil replacement project is successful from the start. Our team provides on-site evaluations, taking precise measurements and assessing your system’s specific requirements to recommend the ideal replacement.

A site visit allows us to address any challenges upfront, ensuring you receive a replacement that eliminates unnecessary rework and maximizes efficiency—whether you’re based in Philadelphia or beyond. Visit our site visit page to schedule your assessment today!

Why Choose Cooney Coil & Energy for Your Coil Replacement?

At Cooney Coil & Energy supplies of OEM and custom HVAC coils in Philadelphia, Eastern Pennsylvania, and New Jersey. Whether you require a standard OEM product or a custom-built solution, we offer the expertise to deliver the perfect coil for your system.

Our OEM and custom HVAC coils are engineered and manufactured to the highest quality, making them the ideal choice for tackling the unique demands of various HVAC systems. By offering both OEM and custom solutions, we can provide custom coils in Philadelphia or NJ that fit your system’s exact specifications.

When you choose Cooney Coil & Energy, you’re not just investing in a product—you’re gaining a partner dedicated to ensuring seamless performance, efficiency, and reliability. Whether you need  heating or cooling coil replacement, you can trust us to deliver superior results tailored to your system’s needs.

Experience the Cooney Coil & Energy difference. Contact us today or schedule a site visit to get started!

Watson McDaniel Steam Traps for Efficient Steam Systems

Watson McDaniel Steam Traps for Efficient Steam Systems

At Cooney Coil & Energy, we take pride in being a trusted stocking distributor for Watson McDaniel, a renowned American manufacturer of reliable steam products. Whether you require high-quality steam traps, pumps, control valves, and more, you’ve come to the right place. Our vast selection of Watson McDaniel products is crafted to meet your steam system needs with precision and efficiency.

Watson McDaniel Steam Traps: Reliable Solutions for Your Steam System

Our inventory includes a wide range of Watson McDaniel steam traps, each designed to ensure the smooth operation of your steam system. From thermodynamic traps to thermostatic traps and float & thermostatic traps, we offer a diverse selection to meet various applications and requirements.

  • Thermodynamic Traps: These traps are simple and compact, featuring a single moving part. They are ideal for higher-pressure drip applications and critical tracing applications.
  • Thermostatic Traps: With a heavy-duty, industrial-purpose welded stainless steel thermal element, these traps are suitable for a wide range of applications.
  • Float and Thermostatic Steam Traps: These traps utilize a mechanical, float-operated valve and a thermal element for air removal. Quick to respond to load and pressure changes, they provide continuous discharge. These traps are primarily chosen for process applications but are also exceptional for drip applications up to 30 psig.
  • Inverted Bucket Steam Traps: These are mechanical-style traps using an inverted bucket as a float device to control the plug and seat’s opening and closing. Though rugged and straightforward, they are not self-draining or self-priming, thus susceptible to rapid condition changes. These are ideal for drip applications on systems with heavy pipe scale and debris.
  • Universal Style Steam Traps: Engineered to reduce replacement time and retrofit on other manufacturer connectors, these traps simplify trap selection and maintenance. They are proven effective in a variety of environments, including steam supply lines, tracing, and small process applications, making them versatile and accommodating for various steam applications.
hvac coil replacement pa

Thermodymanic Traps

air handler coil replacement nj

Thermostatic Traps

air handler coil replacement nj

F&T Traps

Steam Coil

Inverted Bucket Traps

Comprehensive Range of Watson McDaniel Steam Products

In addition to steam traps, we also stock a variety of other Watson McDaniel products to complete your steam system setup. Our selection includes:

  • Condensate pumps
  • Pressure regulators
  • Control valves
  • Relief valves
  • Check valves
  • Liquid drainers
  • Clean steam products
  • And more!

Whether you need a specific component or a complete package, our team is ready to assist you in finding the right solution tailored to your system’s requirements.

Same-Day Shipping for PA, NJ & DE Area

We understand the importance of fast delivery to keep your steam system running smoothly. That’s why we’re proud to offer same-day shipping on Watson McDaniel products to customers in Pennsylvania, New Jersey, and Delaware. Experience the convenience of prompt product arrival with minimal downtime.

Expert Support and Customer Satisfaction

At Cooney Coil & Energy, we prioritize customer satisfaction. Our knowledgeable team is here to provide support for product selection, troubleshooting, and any other questions you may have along the way. We strive to build relationships with our customers by delivering exceptional service and expertise.

Choose Watson McDaniel and Cooney Coil & Energy

Opting for Watson McDaniel steam products means choosing durability, efficiency, and reliability. And when you partner with Cooney Coil & Energy as your trusted distributor, you get access to high-quality products and exceptional service.

Take the next step in optimizing your steam system today. Contact us at 610-783-1136 to get your project started. Let us be your reliable source for Watson McDaniel steam products in Philadelphia and beyond.

Guide to Tube Bundle Replacement for Shell and Tube Heat Exchangers

Guide to Tube Bundle Replacement for Shell and Tube Heat Exchangers

In the world of industrial and commercial applications, shell and tube heat exchangers are indispensable for heat transfer. However, like all mechanical systems, they require regular maintenance and occasional repairs to stay in top working condition. One of the most critical components subject to wear and tear is the tube bundle. In this blog post, we’ll explore the ins and outs of tube bundle replacement, providing facility managers and mechanical contractors with the knowledge they need to keep their systems running smoothly.

What is a Tube Bundle?shell and tube bundle process

The tube bundle is the heart of a shell and tube heat exchanger. It consists of a series of tubes, typically made of copper, stainless steel, or other materials, arranged in a cylindrical shape within the outer shell. These tubes are responsible for carrying fluid through the exchanger.

Why Tube Bundles Need Replacement

Tube bundles are susceptible to corrosion, fouling, and mechanical damage over time. Here’s why tube bundle replacement is often necessary:

  • Corrosion: Constant exposure to water and steam can cause the tubes to corrode, weakening the metal and leading to potential leaks.
  • Fouling: The buildup of biological matter, scale, or dirt can reduce the efficiency of heat transfer, increasing operational costs.
  • Mechanical Damage: Cracks or pinhole leaks can develop, compromising the integrity of the entire system.

Benefits of Timely Tube Bundle Replacement

Replacing tube bundles at the right time can offer several benefits:

  • Enhanced Efficiency: Fresh, clean tubes ensure optimal heat transfer, reducing energy consumption.
  • Extended Lifespan: Regular maintenance and timely replacements can extend the life of your heat exchanger.
  • Safety: Preventing leaks and contamination protects both the equipment and the workers.

Key Maintenance and Repair Strategies

To keep your shell and tube heat exchangers in top shape, regular maintenance is crucial. Here are some key strategies:

1. Regular Inspections

  • Exterior Inspection: Look for signs of damage like cracks or leaks.
  • Tube Bundle Inspection: Check for corrosion or fouling. If you notice any buildup, it’s time for a cleaning or replacement.

2. Cleaning

  • Chemical Cleaning: Suitable for light fouling, this method uses chemicals to dissolve and flush out deposits.
  • Mechanical Cleaning: For heavier fouling, use brushes or water jets to physically remove buildup.

3. Corrosion Prevention

  • Use corrosion-resistant materials like stainless steel.
  • Conduct regular testing and inspections to catch early signs of corrosion.

4. Handling Damaged Tubes

  • Tube Plugging: Insert a plug into the cracked section to prevent fluid leaks.
  • Tube Replacement: If the damage is extensive, replacing the entire tube bundle may be necessary. Contact a professional to properly measure and build a drop-in replacement bundle.

How to Measure a Heat Exchanger for Replacement

In most cases, the model number alone can help our team duplicate your tube bundle. However, sometimes more detailed measurements are needed. Our team will:

  • Take pictures and note the dimensions of the bundle, including the number of passes and the nominal width and length.
  • Record steam and water pressure as well as type of the fluid to determine the appropriate materials.

Common Brands We Replace

We frequently replace tube bundles from the following brands:

  • Armstrong
  • Bell & Gossett
  • Cemline
  • Dunham-Bush
  • Old Dominion
  • Patterson-Kelley
  • Reco
  • Taco
  • Thrush

Conclusion

Tube bundle replacement is a critical aspect of maintaining shell and tube heat exchangers. By following regular maintenance and inspection protocols, you can ensure your system operates efficiently and safely. If you’re unsure about the condition of your tube bundles, don’t hesitate to call in a professional for assistance.

At Cooney Coil & Energy, we specialize in tube bundle replacement. Contact us today to keep your heat exchangers running at their best.