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At Cooney Coil & Energy, we specialize in providing engineered solutions for HVAC coils, heat exchangers, and steam equipment. Our blog is designed to keep facility managers, engineers, and contractors informed with the latest industry insights, expert advice, and best practices.

Custom Replacement Coils Made to Fit

by | Jan 14, 2025 | Coils

Custom “Made to Fit” Direct Replacement Coils by Cooney Coil & Energy

When it comes to coil replacement, precision, performance, and reliability are essential. At Cooney Coil & Energy, we provide custom drop-in replacement coils designed for seamless integration and superior performance. Whether you need a hot water coil replacement, steam coil, or refrigeration coil, our expert team guarantees solutions that meet or exceed expectations.

With our guaranteed form, fit, and function, your replacement coil will align perfectly with your existing system, delivering optimal results without unnecessary disruptions.

Guaranteed Form, Fit, and Function

Form

Our replacement coils are manufactured with the same or enhanced materials to ensure durability and longevity. Whether you’re replacing an older coil or upgrading for better performance, you can count on us to deliver top-quality products built to withstand even the toughest conditions.

Fit

Our made to fit approach ensures dimensional precision. We guarantee that every coil matches your system’s overall casing dimensions, supply and return connection sizes, and connection locations—even if adjustments to rows or circuiting are required to meet your load conditions. The fit is so precise that installation is as smooth as it gets.

Function

We don’t stop at compatibility—our coils are designed to equal or exceed the original intended performance. Using optimized circuiting, we ensure your coil operates at peak efficiency, providing the reliability and performance you demand.

The Made to Fit Advantage

At Cooney Coil & Energy, we take the headache out of coil replacement. Our ability to customize coils to exact system requirements means you won’t have to deal with costly modifications or delays.

No Re-Piping Required

Our coils match your existing supply and return connection sizes and locations, saving you time, labor, and frustration during installation.

No Sheet Metal Modifications

Forget redesigning or altering components—our perfect fit eliminates the need for sheet metal modifications, ensuring a seamless transition from old to new.

Enhanced Circuiting

Each coil’s circuiting is tailored to deliver superior performance, airflow, and heating/cooling efficiency—guaranteed.

On-Site Assessments for Custom Coil Solutions

Understanding your unique system needs is critical to delivering the best replacement solutions. That’s why we proudly offer site visit services to ensure your coil replacement project is successful from the start. Our team provides on-site evaluations, taking precise measurements and assessing your system’s specific requirements to recommend the ideal replacement.

A site visit allows us to address any challenges upfront, ensuring you receive a replacement that eliminates unnecessary rework and maximizes efficiency—whether you’re based in Philadelphia or beyond. Visit our site visit page to schedule your assessment today!

Why Choose Cooney Coil & Energy for Your Coil Replacement?

At Cooney Coil & Energy supplies of OEM and custom HVAC coils in Philadelphia, Eastern Pennsylvania, and New Jersey. Whether you require a standard OEM product or a custom-built solution, we offer the expertise to deliver the perfect coil for your system.

Our OEM and custom HVAC coils are engineered and manufactured to the highest quality, making them the ideal choice for tackling the unique demands of various HVAC systems. By offering both OEM and custom solutions, we can provide custom coils in Philadelphia or NJ that fit your system’s exact specifications.

When you choose Cooney Coil & Energy, you’re not just investing in a product—you’re gaining a partner dedicated to ensuring seamless performance, efficiency, and reliability. Whether you need  heating or cooling coil replacement, you can trust us to deliver superior results tailored to your system’s needs.

Experience the Cooney Coil & Energy difference. Contact us today or schedule a site visit to get started!

2-Day Ship

Need it yesterday? We’ve got your back. Select coils available to ship in just 2 days. Perfect for emergency replacements when downtime isn’t an option.

 5-Day Ship

Fast, flexible, and factory-tested. Our 5-day shipping option balances speed and customizability to get your system up and running, fast.

 10-Day Ship

Got a little breathing room but still racing the clock? Our 10-day ship keeps your project moving without the premium rush.

Form, Fit & Function Guaranteed

No guesswork. No surprises. We back every coil with our Form, Fit & Function Guarantee—meaning the coil we provide will fit your system and perform as expected the first time. We even offer free on-site measurements to make sure everything’s right before we build it.

Every coil is built with durable materials, precision craftsmanship, and options to meet your specific needs:

  • Hot water, chilled water, steam, glycol, DX, condenser, and microchannel coils

  • Freeze Block™ & Smart Coil freeze protection technology

  • Corrosion-resistant coatings for harsh environments

  • Custom and OEM replacements

  • Factory testing on every coil before it ships

Let’s Get You Back Up & Running

Need a quote or expedite option? Give us a call at (610) 783-1136 or request a quote online. Whether you need a custom coil or a direct-fit replacement, Cooney Coil & Energy is ready to deliver at lightning speed.

American Made Coils, Delivered at Lightning Speed

American Made Coils, Delivered at Lightning Speed

When an HVAC coil goes down, you don’t have time to wait and with Cooney Coil & Energy, you don’t have to. Our OEM replacement HVAC coils are proudly manufactured in the USA and built to get you back up and running fast. Built in America. Built for Reliability....

Cooling Season is Coming: Is Your Facility Ready?

Cooling Season is Coming: Is Your Facility Ready?

Is your HVAC system ready to handle the heat? For large commercial buildings, universities, and hospitals, maintaining cooling coils is essential for energy efficiency, system longevity, and uninterrupted operation. Read our Cooling Season Coil Maintenance Checklist. Stay ahead of costly breakdowns and emergency replacements by preparing now. Read the guide and ensure your facility stays operating at peak performance all summer long.

Resources

More Resources You Might Be Interested In

Steam Trap Selection

Steam Trap Selection

Wondering what steam trap to choose for your steam system? Worry no more! This webinar covers: types of steam traps, drip trap sizing and trap applications.

Steam System Essentials

Steam System Essentials

When steam systems are properly designed and maintained, they can be extremely efficient and dependable. Learn steam HVAC system basics. Inside steam traps, heat transfer, proper system piping, what is flash steam.

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