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Coil Replacements Upgrades to Make Your Coils Last Longer

Coil Replacements Upgrades to Make Your Coils Last Longer

Stop Replacing Your HVAC Coils with the Same Problems

If you’ve ordered a “like-for-like” coil replacement recently, you’re not alone—and you’re not wrong. It’s fast, familiar, and easy to hand off. But here’s the truth: replacing a failed coil with the exact same thing often means repeating the same issues.

At Cooney Coil & Energy, we see this all the time. Coils that corrode too quickly, freeze up, or clog in challenging environments simply because they were built for a different application or missed an opportunity for improvement.

Let’s break down what most facilities are missing.

“Same Specs” Doesn’t Always Mean the Best Option

Many OEM coils were designed years ago for bulk manufacturing, not necessarily with your specific environment, system conditions, or durability in mind. So while a like-for-like replacement might perform the same as the original, that doesn’t mean it’s the best solution for your facility today.

At Cooney Coil & Energy, we offer more than just a match, we can help you upgrade. With a wide range of material options, fin configurations, coatings, and circuiting tweaks, we can build a coil that fits your existing footprint while improving performance, durability, and resistance to common issues like freezing, corrosion, and fouling.

Instead, we take a smarter approach. Our replacement coils are:

  • Built to match your existing dimensions

  • Can be engineered for better airflow, energy efficiency, and lifespan

  • Available with material upgrades and protective coatings

  • Guaranteed to fit and function the first time

Upgrades Within the Same Footprint

You don’t need to redesign your entire system to get better results. In fact, many of our customers are surprised by what we can improve without changing the coil size or layout.

Here’s what we can enhance without altering your system design:

  • Better tube and fin materials to resist corrosion or handle pressure

  • Protective coatings to make coils easier to clean and longer lasting

  • Improved circuiting for energy efficiency and lower pressure drops

  • Freeze Block™ technology to prevent future freeze-related failures

Why This Matters

Every facility has something at stake, whether it’s patient comfort, lab control, occupant comfort, or production uptime. A failed coil isn’t just a nuisance; it’s often a crisis.

That’s why we do more than ship you a part. We show up, measure, design smart, and help your team prevent the next failure, not just patch today’s.

Ready to Replace Smarter?

If you’re dealing with a failed coil or just want to prevent the next one, we’re here to help. You don’t need to settle for the same-old replacement when better options are just as accessible.

Explore your replacement coil options with us

Explore Your Coil Replacement Options with Us

Explore your options with a coil consultation
📞 (610) 783-1136 | ✉️ [email protected] 

Why Steam Training is a Game-Changer

Why Steam Training is a Game-Changer

Steam systems can be a maintenance team’s best friend—or their biggest headache. From leaks and safety concerns to the lack of formal training, the challenges are real. Yet, when properly maintained, steam remains one of the most reliable and energy-efficient heat transfer solutions available.

Ready to elevate your steam expertise? Join our one-day Watson McDaniel training course, designed to provide you with practical tools and knowledge to optimize your system, overcome common challenges, and enhance equipment performance.

Whether you’re installing Watson McDaniel products, servicing competitor systems, or troubleshooting complex issues, this course has everything you need to succeed.

Why This Course Matters

Understanding steam systems doesn’t just improve performance—it enhances safety, streamlines operations, and reduces costs.

By attending this course, contractors, maintenance personnel, service technicians, and sales representatives will gain hands-on experience and a clear understanding of key steam system concepts. With both classroom education and live product demonstrations, attendees will leave prepared to apply best practices in the field immediately.

What You Will Learn

Our course curriculum is designed with both utility and practicality in mind, covering the following essential topics:

  • Steam Essentials

Learn how latent heat, BTU calculations, and pressure-volume relationships impact steam system performance. Understand the principles of heat transfer and mitigate velocity and noise issues.

  • General System Piping Guidelines

Discover piping best practices to improve efficiency and prevent costly mistakes.

  • Applying Steam Equipment Properly

Explore case studies and principles for selecting and using steam distribution and steam-consuming equipment effectively.

  • Extending Product Life

Gain valuable tips for maintaining long-term performance while preventing common failures.

  • Troubleshooting Fundamentals

Diagnose and resolve product and system-related issues with confidence.

 Condensate Recovery Best Practices

Unlock the benefits of using electric or pressure-motive pump packages for efficiency-boosting condensate recovery.

  • Live Products & Hands-On Training

Engage directly with live demonstrations and operating steam system in the training facility.

Build Confidence & Optimize Performance

This course bridges the gap between theory and application, making it an invaluable experience for anyone working in or around steam systems. Whether you’re maintaining steam traps or optimizing condensate return systems, the tools and knowledge gained here are designed to improve your facility’s efficiency, safety, and overall effectiveness.

Don’t wait to elevate your expertise! Reserve your spot today and build your confidence with steam .

Cooling Season is Coming: Is Your Facility Ready?

Cooling Season is Coming: Is Your Facility Ready?

With the heavy demand on hot water, chilled water, steam, and refrigerant coils, proper maintenance is essential—not just for efficiency but also to prevent unexpected breakdowns during the peak of summer. Getting a jump on maintenance now can help you avoid delays, costly emergency orders, and the headache of replacing a coil when you need cooling the most. Follow our coil maintenance checklist to keep your system running at peak performance.


Understanding Different Types of Cooling Coils

Chilled Water Coilschilled water coils

Chilled water coils cool the air by circulating chilled water through the coil. They can be constructed with different numbers of rows, typically between 3-10, affecting their depth and efficiency.

dx coil

Direct Expansion (DX) Coils

DX coils cool air directly by circulating refrigerant through the coil. Unlike chilled water coils, these require a refrigerant distributor instead of a hydronic feed, making them ideal for refrigeration systems.


Cooling Season Prep

1. Inspect Coils for Damage & Debris

Before turning up the cooling, give your coils a thorough inspection:

  • Look for dirt, corrosion, or bent fins.
  • Use a fin comb to straighten any bent fins. If extremely smashed or bent, you’ll want to order a new coil to avoid performance loss.
  • Check for leaks, especially around connection points.
  • Inspect chilled water coils for freeze damage. freeze damage splitBulged and split areas, especially at the return bends, indicate past freezing issues. These often go unnoticed in winter when the coils aren’t in use. Learn more about why fluid coils freeze and how to prevent it: Read here

Pro Tip: Regular inspections help catch minor issues before they turn into costly repairs.


2. Check and Replace Coils

Sometimes, coils become damaged or inefficient over time. Old or failing coils can lead to higher energy bills and decreased cooling performance. Replacing HVAC coils before the cooling season is crucial to stress-free summer cooling.

Cooney Coil & Energy can design and manufacture replacement coils for any HVAC system. Our Form, Fit & Function Guarantee ensures that our replacement coils fit accurately and function seamlessly. Need a quick replacement for a critical area? We offer expedited coil production and shipping options, including 2-day, 5-day, and 10-day services. Call our team for availability at (610) 783-1136.


3. Clean Coils and Drain Pans

Dirty coils can strain your system, leading to higher energy costs and reduced performance. Cleaning your HVAC coils and drain pans before the cooling season is essential for optimal functioning:

  • Remove dust and debris to enhance heat transfer.
  • Flush drain lines with a disinfectant or vinegar-water mixture to prevent clogs and water damage.
  • Ensure proper airflow by keeping coils free of obstructions.

Did You Know? Clean coils can improve energy efficiency by up to 30%!


4. Verify Refrigerant Levels

For facilities using refrigerant coils, ensuring the correct charge is essential. If your system isn’t cooling effectively, check for:

  • Refrigerant leaks
  • Proper pressure levels
  • Correct charge

Reminder: Only licensed professionals should handle refrigerant recharges and leak repairs.


5. Inspect Fans & Airflow

Ensure your system is moving air efficiently by:

  • Checking condenser and evaporator fan motors.
  • Listening for unusual noises.
  • Ensuring no obstructions are blocking airflow.

 

Cooney Coil & Energy’s Cooling Coil Solutions

 

Guaranteed Fit

Experience seamless installation with our Form, Fit Function Guarantee, ensuring every coil fits perfectly and operates flawlessly.

Engineering Excellence

Our team is made up of heat transfer specialists! We can help with calculations, drawings, and HVAC performance.

Wide Coil Selection

Choose from a diverse range of coils, including DX, refrigeration, and chilled water options, tailored to meet your specific needs.

Minimize Downtime with Our Quick Ship Program

Minimize Downtime with Our Quick Ship Program

Minimize Downtime with Our Quick-Ship Program

When an HVAC coil fails, every minute of downtime costs you money, disrupts operations, and risks occupant comfort. Waiting weeks for a replacement isn’t an option. 

Unlike other HVAC components like thermostats, valves, or compressors that may be in stock, replacement coils need to be fabricated to precise specifications. That’s why Cooney Coil & Energy offers a Quick-Ship Program—ensuring you get the right replacement coil fast and back in operation as soon as possible.

Why Speed Matters

A failed coil in your air handling unit (AHU) or process system can lead to:
✔ Lost productivity and revenue
✔ Uncomfortable indoor environments
✔ Equipment strain and potential secondary failures

Whether you manage a hospital, university, industrial plant, or commercial facility, downtime isn’t just inconvenient—it’s costly. Cooney Coil & Energy provides a fast, reliable replacement solution to keep your facility running smoothly.


How Our Quick-Ship Program Works

At Cooney Coil, we understand that emergencies happen. Our Quick-Ship Program is designed to provide:

Expedited Manufacturing – Get custom and OEM replacement coils quickly without compromising quality.
Form, Fit & Function Guarantee – We ensure the new coil meets your exact specifications for a seamless installation.
On-Site Support – Need help measuring or selecting the right coil? Our engineers and selection experts are ready to assist.
Various Shipping Options – Choose from multiple shipping speeds to meet your project’s urgency.

Need a coil fast? Call us today at (610) 783-1136 for availability and expedited options!


Why Choose Cooney Coil?

  • Industry-Leading Expertise – With years of experience in HVAC coils, we deliver precision-engineered solutions.
  • Wide Range of Coil Offerings – From hot water and steam coils to DX and condenser coils, we’ve got you covered.
  • Freeze Block™ Technology – Protect against coil freeze damage with our patented freeze protection system.
  • Customer-Centric Service – We prioritize your facility’s needs with fast quotes, quick turnaround times, and expert guidance.

Get Back Up and Running—Fast!

Don’t let a failed coil keep your facility down. With Cooney Coil & Energy’s Quick-Ship Program, you get replacement coils fast—without the stress.

📞 Call (610) 783-1136 to request your quick-ship coil today!

 

OEM Replacement Coils Made Simple this Winter

OEM Replacement Coils Made Simple this Winter

Is your HVAC system struggling to keep up during the most critical heating months of the year? Winter can put even the best systems to the test, and often, the culprit behind inefficient heating is a damaged or underperforming coil. For facilities facing frozen or split coils—or simply needing a heating boost—having the right replacement coil is essential.

At Cooney Coil & Energy, we specialize in providing OEM replacement coils that seamlessly integrate with your HVAC system. Our solutions ensure efficiency, reliability, and comfort, all while simplifying the replacement process.

Why OEM Compatibility Matters

At Cooney Coil, we understand the challenges of maintaining HVAC systems with components from various original equipment manufacturers (OEMs). That’s why we offer a comprehensive range of replacement coils compatible with numerous OEM brands like Trane, Carrier, AAON, Daikin, and more, ensuring your systems continue to run smoothly and efficiently. Whether you’re dealing with chilled water coils, hot water coils, booster coils, or any other type, our offerings are designed to meet and exceed OEM standards.

Why Choose Cooney Coil & Energy for OEM Replacement Coils?

When it’s time to replace your HVAC coil, you need a solution that’s fast, reliable, and tailored to your needs. That’s where Cooney Coil & Energy shines. Here’s why working with us is your best choice:

Quick Shipping

Avoid the long wait times of OEM orders. Our replacement coils ship in just 3-4 weeks standard, with expedite options available, so your system gets back up and running quickly. Need a custom coil but on a tight schedule? Our quick ship program ensures you get exactly what you need—fast.

Guaranteed Fit & Performance

We guarantee our coils will fit perfectly and perform as expected. With precise on-site measurements, we ensure every replacement meets your system’s exact form and function.

Performance Upgrades

Looking for more than just a replacement? Our team can enhance your coil’s performance, upgrade materials for longevity, or add protective coatings for durability and easier cleaning.

On-Site Troubleshooting

We’ll visit your facility to fully understand your HVAC system, diagnose problems, and provide solutions—all at no cost to you.

Engineering Support

Our heat transfer specialists can assist with calculations, drawings, and performance improvements, giving you expert guidance every step of the way.

Emergency Support When You Need It

Have an urgent issue? Our team is available for emergency site visits 24/7 across PA, DE, and NJ, so you’re never left without help.

Fast, Reliable Coil Replacements This Winter

December is no time for an HVAC breakdown. With frigid temperatures outside, one frozen or malfunctioning coil could disrupt operations in your entire facility. That’s where Cooney Coil’s quick turnaround and expertise make a difference.

Our quick-ship program provides fast delivery on replacement coils, so you can get your system back up and running in no time. Whether it’s a hot water coil or a steam distributing coil, we’ve got you covered. With Cooney Coil, you’ll avoid costly downtime and ensure consistent heating when it’s needed most.

Simplify Your Replacement Process Today!

Don’t wait until it’s too late. If your facility’s heating is underperforming, contact Cooney Coil & Energy today. Our team will schedule a site visit, measure your existing coils for a guaranteed fit, and provide expert guidance to ensure seamless integration and improved performance.

With Cooney Coil, you can trust that your replacement coils will deliver reliable, efficient heating—even during the toughest months of winter. Reach out now to experience the Cooney Coil difference and keep your HVAC system operating at its best.