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At Cooney Coil & Energy, we specialize in providing engineered solutions for HVAC coils, heat exchangers, and steam equipment. Our blog is designed to keep facility managers, engineers, and contractors informed with the latest industry insights, expert advice, and best practices.

Cooling Coils Decoded: Your Guide to Staying Cool with Cooney Coil & Energy

by | Jun 4, 2024 | Coils

As we step into the heat of summer, let’s take a moment to appreciate the little heroes that keep our facilities comfortable, cooling coils. These vital components of HVAC systems have an enormous job – transferring heat and maintaining the desired temperature in our spaces.

Understanding Different Types of Cooling Coils

Chilled Water Coils

Chilled water coils are a popular type of cooling coil used in HVAC systems. They cool the air by circulating chilled water through the coil. These coils can be constructed with different numbers of rows, usually between 3-10, which affects their depth and efficiency.

Direct Expansion Coils

Direct expansion coils are another effective cooling solution. Used in refrigeration systems, these coils cool the air directly by circulating refrigerant through the coil. They function differently from chilled water coils, requiring a refrigerant distributor instead of a hydronic feed.

Cooling Season Prep

Checking and Replacing Coils

Sometimes, coils may become damaged or inefficient over time. Old or damaged coils can lead to higher energy bills and decreased cooling performance. Therefore, replacing HVAC coils before the cooling season is crucial to ensure efficient cooling.

Cooney Coil & Energy can design any coil to replace existing coils in HVAC systems, these are a lifeline when your OEM coils need a break. At Cooney Coil & Energy, we offer a Form, Fit & Function Guarantee on our replacement coils. This means we ensure they accurately fit and function seamlessly in your system, providing you with uninterrupted comfort.

If you have a cooling coil emergency, ask us about our expedite options! We can build and ship coils on 2-day, 5-day, and 10-day expedites. Call our team for availability at 610-783-1136.

Cleaning Coils and Drain Pans

Dirty coils can strain your system, leading to higher energy costs and reduced cooling performance. Cleaning your HVAC coils and drain pans before the cooling season is essential for optimal functioning. Regular cleaning helps reduce dust, dirt, and debris accumulation, ensuring effective heat transfer. Additionally, cleaning drain pans and lines prevents water damage by ensuring a smooth flow of water.

Choosing the Right Material

When it comes to cooling coils, the material matters. In chilled water coils, you’ll commonly find 5/8″ and 1/2″ tubes. Thicker 5/8″ tubes provide a slightly lower water pressure drop and longer lifespan. However, they can be pricier due to increased wall thickness. Performance-wise, both tube diameters are quite similar, so it’s a matter of balancing cost.

At Cooney Coil & Energy, we offer headers, casings, and fins in various materials, including aluminum, copper, stainless steel, and carbon steel. Your choice depends on specific factors like the environment and heat transfer properties. Rest assured, we’re here to guide you every step of the way.

Cooney Coil & Energy’s Cooling Coil Solutions

hvac coil replacement measurement

Guaranteed Fit

At Cooney Coil & Energy, we offer a Form, Fit & Function Guarantee. Our replacement parts for heating and cooling systems will fit right in and work flawlessly.

chilled water coil selection engineering

Engineering Excellence

We don’t just meet industry standards – we aim to exceed them. Our experienced engineers use the latest technology and techniques to design high-performance cooling coils that deliver exceptional results.

dx coil chilled water hvac coils

Coil Selection

From direct expansion coils and refrigeration coils, to chilled water coils and performance-enhancing coatings, we offer a wide range of coil options to suit your specific requirements.

Energy Efficiency

We understand the importance of energy efficiency, which is why we offer a range of coil options designed to reduce energy consumption and save you money in the long run.

2-Day Ship

Need it yesterday? We’ve got your back. Select coils available to ship in just 2 days. Perfect for emergency replacements when downtime isn’t an option.

 5-Day Ship

Fast, flexible, and factory-tested. Our 5-day shipping option balances speed and customizability to get your system up and running, fast.

 10-Day Ship

Got a little breathing room but still racing the clock? Our 10-day ship keeps your project moving without the premium rush.

Form, Fit & Function Guaranteed

No guesswork. No surprises. We back every coil with our Form, Fit & Function Guarantee—meaning the coil we provide will fit your system and perform as expected the first time. We even offer free on-site measurements to make sure everything’s right before we build it.

Every coil is built with durable materials, precision craftsmanship, and options to meet your specific needs:

  • Hot water, chilled water, steam, glycol, DX, condenser, and microchannel coils

  • Freeze Block™ & Smart Coil freeze protection technology

  • Corrosion-resistant coatings for harsh environments

  • Custom and OEM replacements

  • Factory testing on every coil before it ships

Let’s Get You Back Up & Running

Need a quote or expedite option? Give us a call at (610) 783-1136 or request a quote online. Whether you need a custom coil or a direct-fit replacement, Cooney Coil & Energy is ready to deliver at lightning speed.

American Made Coils, Delivered at Lightning Speed

American Made Coils, Delivered at Lightning Speed

When an HVAC coil goes down, you don’t have time to wait and with Cooney Coil & Energy, you don’t have to. Our OEM replacement HVAC coils are proudly manufactured in the USA and built to get you back up and running fast. Built in America. Built for Reliability....

Cooling Season is Coming: Is Your Facility Ready?

Cooling Season is Coming: Is Your Facility Ready?

Is your HVAC system ready to handle the heat? For large commercial buildings, universities, and hospitals, maintaining cooling coils is essential for energy efficiency, system longevity, and uninterrupted operation. Read our Cooling Season Coil Maintenance Checklist. Stay ahead of costly breakdowns and emergency replacements by preparing now. Read the guide and ensure your facility stays operating at peak performance all summer long.

Resources

More Resources You Might Be Interested In

Steam Trap Selection

Steam Trap Selection

Wondering what steam trap to choose for your steam system? Worry no more! This webinar covers: types of steam traps, drip trap sizing and trap applications.

Steam System Essentials

Steam System Essentials

When steam systems are properly designed and maintained, they can be extremely efficient and dependable. Learn steam HVAC system basics. Inside steam traps, heat transfer, proper system piping, what is flash steam.

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