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At Cooney Coil & Energy, we specialize in providing engineered solutions for HVAC coils, heat exchangers, and steam equipment. Our blog is designed to keep facility managers, engineers, and contractors informed with the latest industry insights, expert advice, and best practices.

How to Tell When Your HVAC System Needs to have the Coils Replaced

by | Feb 23, 2020 | Coils

Don’t let them fail! Here’s your HVAC coil replacement guide

The coils in an HVAC system are some of the most important parts of your air handling system, which is why a proper HVAC coil replacement is essential to keeping that system running. The HVAC coil is an essential component that your system just can’t run without. If you suffer from an HVAC coil failure and your coil springs a leak—or worse, it ruptures—you have a huge problem on your hands. Damaged coils can cause massive losses of product, degrade air quality, and lead to extensive water damage.

So don’t let your coil break, and make sure to stay as up-to-date as possible on your repairs. A good inspection and repair schedule can extend the life of your HVAC coils by many years. But the truth of the matter is that HVAC coils have a life expectancy and even with the best care eventually require replacement.

So how can you tell when you need to repair vs replace? Look for the signs listed below for a rough idea of when you should have your HVAC coils replaced.

Signs That Show Your System Needs HVAC Coil Replacement

If you take good care of your HVAC coils, they will last a long time. But eventually, everyone will need an HVAC coil replacement. Here are a few signs that you should replace HVAC coils instead of spending your money on the HVAC coil leak repair cost.

  • Is there oil residue in the condensate drain pan tray? If there is a leak in your system, the fluid or refrigerant may be leaking out, which causes a drop in performance. The refrigerant looks like a dark oil, and if you see it in the tray, then there’s probably a leak. A leaking HVAC coil should be replaced before it causes further damage.
  • Do you need to replace fluids or refrigerant often? If you feel like your system is always low on fluid or refrigerant and you find yourself replacing it often, it might mean that you have a leak. A perfect system has no leaks and should rarely need replacement. Most systems aren’t perfect, but you still shouldn’t need to add fluids or refrigerants every few weeks. If you find yourself performing maintenance more than you should have to, you may have a leak. Check for a leak or call a professional to do it for you.
  • Can you spot an actual leak? Sometimes a leak in the coil will be obvious (like a freeze-induced rupture), but sometimes it will not be. Just like a bicycle tire, you can find a leak in an HVAC coil by smearing soap on a suspicious spot and watching for tiny bubbles. If you do find a leak, don’t let the air conditioner coil replacement cost prevent you from replacing the coil before it gets out of hand.

If you find a leak in your system, call a professional. Not every leaky coil needs to be replaced: some of them can be repaired with a leak seal treatment or by brazing the hole. A professional can help you make the best decision for your air handling system and your building as a whole. Give Cooney Coil a call or get in touch today to find out how we can help.

HVAC Coil Replacements

At Cooney Coil & Energy, we know the critical role that efficient, reliable coils play in your commercial and industrial HVAC systems. Old, worn-out coils can decrease your system’s efficiency, increase energy costs, and even lead to system failure.

That’s why we’re proud to specialize in top-tier replacement HVAC coils, designed to meet all types of requirements and sizes. Our coils aren’t just replacements; they’re upgrades – built to ensure your HVAC system runs at peak efficiency for years to come.

2-Day Ship

Need it yesterday? We’ve got your back. Select coils available to ship in just 2 days. Perfect for emergency replacements when downtime isn’t an option.

 5-Day Ship

Fast, flexible, and factory-tested. Our 5-day shipping option balances speed and customizability to get your system up and running, fast.

 10-Day Ship

Got a little breathing room but still racing the clock? Our 10-day ship keeps your project moving without the premium rush.

Form, Fit & Function Guaranteed

No guesswork. No surprises. We back every coil with our Form, Fit & Function Guarantee—meaning the coil we provide will fit your system and perform as expected the first time. We even offer free on-site measurements to make sure everything’s right before we build it​.

Every coil is built with durable materials, precision craftsmanship, and options to meet your specific needs:

  • Hot water, chilled water, steam, glycol, DX, condenser, and microchannel coils

  • Freeze Block™ & Smart Coil freeze protection technology

  • Corrosion-resistant coatings for harsh environments

  • Custom and OEM replacements

  • Factory testing on every coil before it ships​

Let’s Get You Back Up & Running

Need a quote or expedite option? Give us a call at (610) 783-1136 or request a quote online. Whether you need a custom coil or a direct-fit replacement, Cooney Coil & Energy is ready to deliver at lightning speed.

American Made Coils, Delivered at Lightning Speed

American Made Coils, Delivered at Lightning Speed

When an HVAC coil goes down, you don’t have time to wait and with Cooney Coil & Energy, you don’t have to. Our OEM replacement HVAC coils are proudly manufactured in the USA and built to get you back up and running fast. Built in America. Built for Reliability....

Cooling Season is Coming: Is Your Facility Ready?

Cooling Season is Coming: Is Your Facility Ready?

Is your HVAC system ready to handle the heat? For large commercial buildings, universities, and hospitals, maintaining cooling coils is essential for energy efficiency, system longevity, and uninterrupted operation. Read our Cooling Season Coil Maintenance Checklist. Stay ahead of costly breakdowns and emergency replacements by preparing now. Read the guide and ensure your facility stays operating at peak performance all summer long.

Resources

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Steam Trap Selection

Steam Trap Selection

Wondering what steam trap to choose for your steam system? Worry no more! This webinar covers: types of steam traps, drip trap sizing and trap applications.

Steam System Essentials

Steam System Essentials

When steam systems are properly designed and maintained, they can be extremely efficient and dependable. Learn steam HVAC system basics. Inside steam traps, heat transfer, proper system piping, what is flash steam.

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